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GRIP-TWIST - Alcor SA

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®<br />

ALCOR S.A.<br />

Sánchez de Bustamante 1818 9°D (1425)<br />

Buenos Aires - Tel. / Fax: 4821 0500<br />

email: info@alcor.com.ar<br />

Web: www.alcor.com.ar<br />

PRODUCTS INC.<br />

SUBSIDIARY OF FC INDUSTRIES, INC.


<strong>GRIP</strong>-<strong>TWIST</strong> ® –– Type 2 Mechanical Splices and<br />

Anchorage for Reinforcing Bars<br />

GOOD REASONS FOR TAPER THREADED<br />

<strong>GRIP</strong>-<strong>TWIST</strong> ® ON YOUR PROJECT…<br />

1. Saves time –– pre-installed by cold swaging.<br />

INTERNAL STOPS FOR EASY POSITIONING<br />

Minimal detailing –– more design flexibility.<br />

2. No special bar preparation –– avoids roughing<br />

and thread cutting operation on rebars.<br />

No chasers, oils or cutting fluids.<br />

3. Self-location –– quick assembly –– eases bar<br />

placement. NO SPECIAL TORQUE. Position<br />

Couplers for bent bars.<br />

4. No chemistry restrictions –– compatible with<br />

ASTM A 615, A 706 and equivalent bars.<br />

5. Thread Protection –– color coded plastic plugs<br />

and caps match the color of swaging dies.<br />

6. High strength –– TYPE 2 performance and true<br />

structural continuity, with load transfer independent<br />

of concrete. ROLLED EXTERNAL THREADS<br />

INHERENTLY HAVE HIGH FATIGUE STRENGTH.<br />

7. Full rebar cross-sectional area –– no<br />

undercutting of rebar or heat affected zones.<br />

8. In-situ installation–– although normally preinstalled,<br />

components can be swaged to existing<br />

bars, if needed; using BPI-Grip field presses.<br />

MECHANICAL ANCHORAGE is quickly and<br />

conveniently achieved using the <strong>GRIP</strong>-<strong>TWIST</strong> Taper<br />

Threaded DoughNUT. Congestion problems<br />

brought about by hook bars are alleviated.<br />

<strong>GRIP</strong>-<strong>TWIST</strong> ® is a Swaged Splicing and anchorage system<br />

that incorporates the use of self-locating taper threaded ends on<br />

components for expeditious field assembly. Because parts are swaged<br />

to the bars and the threads are formed on the couplers instead of the<br />

reinforcing bars, there is no loss of cross-sectional area and the full<br />

ultimate design strength of the reinforcing system is maintained.<br />

Reinforcing bar sizes No. 3 – 18 (Ø10 – 57 mm) can be spliced<br />

& anchored by Grip-Twist ® . Swaging in advance means important<br />

time and cost savings for your project. Under fabrication shop conditions,<br />

with suitable equipment, just one or two pressings per coupler-half<br />

are all that is needed to install parts onto most bar sizes. Bars of<br />

different sizes may be connected using Transition Grip-Twist ® .<br />

In the field it is only necessary to rotate one of the two bars until the<br />

threads of male and female couplers are fully assembled…no<br />

specialized equipment or torque wrench is needed for this operation<br />

––only a simple pipe wrench may be needed to overcome bar weight<br />

in accordance with assembly instructions. For locations where rebars<br />

have a bend or offset and cannot be rotated, Grip-Twist ® Position<br />

Couplers may be used.<br />

Grip-Twist ® is superior to rebar laps –– because<br />

as a mechanical splice it does not rely on the surrounding<br />

concrete to transfer forces between bars.<br />

Strength requirements for mechanical splices established<br />

in ACI 318 are significantly higher than those for lap splices.<br />

Taper Threaded Grip-Twist has been qualified by in-air tests<br />

and protocols like AC-133 to sustain inelastic reinforcing bar<br />

strain excursions such as those that might be brought about by<br />

overload due to seismic activity – whereas the use of rebar laps<br />

in seismic zones is generally disallowed. The use of #14 and<br />

#18 lap splices is prohibited on all projects.<br />

If spalling of concrete cover occurs around a lap bar by fire,<br />

corrosion or by another mechanism, the effectiveness of the<br />

rebar lap is severely compromised because its performance is<br />

100% dependent upon the concrete that surrounds it.<br />

Clearly <strong>GRIP</strong>-<strong>TWIST</strong> ® mechanical splices supplant<br />

all classes of lap splice including A, B and C


<strong>GRIP</strong>-<strong>TWIST</strong> ® –– Versatile modular splice and anchorage system<br />

STANDARD<br />

FEMALE<br />

TRANSITION<br />

FEMALE<br />

STANDARD<br />

FEMALE<br />

FEMALE<br />

with FLANGE<br />

+<br />

+<br />

+<br />

+<br />

STANDARD<br />

MALE<br />

STANDARD<br />

MALE<br />

TPA<br />

(Taper Position Assembly)<br />

STANDARD<br />

MALE<br />

TAPER THREADED <strong>GRIP</strong>-<strong>TWIST</strong><br />

COLD-SWAGED STEEL COUPLER WITH TAPER THREADED ENDS<br />

l TYPE 2 SPLICE – ACI 318 Chapter 21 Seismic Design and International Building Code. Develops<br />

specified tensile strength of black deformed bars ASTM A 706 or A 615. Exceeds TYPE 1 requirements.<br />

l CALTRANS SERVICE and CALTRANS ULTIMATE – Meets slip test 670 and capable of<br />

developing the actual ultimate strength of black deformed bars ASTM A 706.<br />

l SEISMIC LOADING – Tested to withstand plastic strain excursions to 5 x rebar yield strain value<br />

and stress reversals in accordance with ICC Acceptance Criteria AC-133.<br />

l NUCLEAR APPLICATIONS – Swaged splices with a tensile strength = 90,000 psi (150% x specified<br />

yield) used with ASTM A 615 Grade 60.<br />

l COMMERCIAL APPLICATIONS – In accordance with Building Code Requirements for Structural<br />

Concrete, ACI 318 Chapter 12, used in columns, beams, walls, mats, tanks, parking garages.<br />

l DOT PROJECTS and COATED BARS – Exceeds 125% fy Grade 60 when swaged directly over<br />

epoxy coated ASTM A 775 bars or galvanized ASTM A 767 bars without coating removal or shielding.<br />

TRANSITION <strong>GRIP</strong>-<strong>TWIST</strong><br />

TRANSITION COLD-SWAGED COUPLER WITH TAPER THREADED ENDS<br />

l APPLICATIONS – Anywhere a change of bar size is required, in accordance with Building Code<br />

Requirements for Structural Concrete, ACI 318 Chapter 12, typically in columns, walls, parking garages.<br />

l CONVENIENCE – Components are color coded to match appropriate swaging dies. Standard MALE<br />

couplers are used on smaller bar. Thread protection is included.<br />

l VER<strong>SA</strong>TILE – Connect any size bar to any other by this method; typically 1, 2, 3 or 4 bar size<br />

changes.<br />

l TRANSITION-POSITIONS – Can be achieved using a standard TPA (see below) on the small side<br />

and unwinding the pre-assembled stud into the adjoining Transition Female Grip-Twist.<br />

l TYPE 2 SPLICE – ACI 318 Chapter 21 Seismic Design and International Building Code. Develops<br />

specified tensile strength of the smaller bar ASTM A 706 or A 615. Exceeds TYPE 1 requirements.<br />

l SEISMIC LOADING – Tested to withstand plastic strain excursions to 5 x rebar yield strain value<br />

and stress reversals in accordance with ICC Acceptance Criteria AC-133.<br />

<strong>GRIP</strong>-<strong>TWIST</strong> POSITION COUPLER<br />

COLD-SWAGED POSITION COUPLER WITH THREADED STUD<br />

l APPLICATIONS – Where bars are bent and cannot be rotated to engage the threads, or when bar<br />

lengths are long and impractical to rotate.<br />

l NO ROTATION OF BARS – Assembly is completed in the field by unwinding a pre-assembled stud<br />

from a ‘TPA’ (Taper Position Assembly) into an adjoining standard Taper Threaded Female Grip-Twist.<br />

l FOR STANDARD REINFORCING BARS – ASTM A 706, ASTM A 615, ASTM A 996 and equal<br />

black deformed bars – exceeds specified ultimate tensile strength of Grades 40, 50 60 and 75.<br />

l CONVENIENCE – Each TPA includes a parallel threaded coupler sleeve and a pre-installed stud<br />

that projects from one end. Each stud has an externally rolled thread with an axial taper.<br />

l COATED BARS and DOT PROJECTS– Exceeds 125% fy Grade 60 when swaged directly over<br />

epoxy coated ASTM A 775 bars or galvanized ASTM A 767 bars without removal or shielding.<br />

l TYPE 1 and TYPE 2 SPLICE – ACI 318 Chapter 21 Develops both 1.25 fy and the specified tensile<br />

strength of black deformed bars ASTM A 706 or A 615.<br />

<strong>GRIP</strong>-<strong>TWIST</strong> FLANGED COUPLER<br />

COLD-SWAGED FLANGED COUPLER WITH TAPER THREADED ENDS<br />

l FOR STANDARD REINFORCING BARS – ASTM A 706, ASTM A 615, ASTM A 996 and equal<br />

black deformed bars – capable of exceeding specified ultimate strength of Grades 40, 50 60 and 75.<br />

l CONVENIENCE – Flanged couplers have holes that permit nailing them to formwork. They can be<br />

fully embedded in concrete thereby relieving certain constructability problems and potential injuries.<br />

l NO DRILLING HOLES THROUGH FORMS – No protruding rebar when concrete is poured.<br />

Continuity across construction joint is established when rebar with male coupler is engaged.<br />

l DOWEL BAR SPLICE– Ideally suited for dowel bar replacement applications because fabricating<br />

shops can utilize their own bars at their own location, including drops.<br />

l TYPE 1 and TYPE 2 SPLICE – ACI 318 Chapter 21 Develops both 1.25 fy and the specified tensile<br />

strength of black deformed bars ASTM A 706 or A 615.<br />

l COATED BARS and DOT PROJECTS– Exceeds 125% fy Grade 60 when swaged directly over<br />

epoxy coated ASTM A 775 bars or galvanized ASTM A 767 bars without removal or shielding.


<strong>GRIP</strong>-<strong>TWIST</strong> ® –– For rebar mechanical anchorage and choices<br />

BAR-TO-BAR<br />

BAR-TO-HEAD<br />

STANDARD<br />

MALE<br />

STANDARD<br />

MALE<br />

BAR-TO-STRUCTURAL<br />

STEEL<br />

+<br />

+<br />

DoughNUT<br />

HEAD<br />

(5Ab or 10Ab)<br />

STRUCTURAL<br />

CONNECTOR<br />

Taper Threaded Grip-Twist ®<br />

TAPER THREADED DOUGHNUT TM<br />

and/or Grip-Twist ® Position Couplers<br />

by BarSplice Products, Inc., Dayton OH<br />

Taper Threaded DoughNUT TM<br />

by BarSplice Products, Inc., Dayton OH<br />

Grip-Twist ® Structural Connectors<br />

and/or Grip-Twist ® Structural Position<br />

Connectors<br />

by BarSplice Products, Inc., Dayton OH<br />

Grip-Twist ® cold-swaged mechanical splice and anchorage components<br />

are made from high quality seamless steel that meets the chemistry and grade requirements<br />

of ASTM A 519, A 576 or A 970 as applicable.<br />

Powerful hydraulically actuated presses with color-coded octagonal die sets are<br />

utilized in fabricating shops for the most efficient swaging operation. Swaging pressure<br />

is factory preset and equipment is automated to release after each swaging ‘bite’ or<br />

pressing. When components have been compressed onto the reinforcing bar by coldswaging<br />

they become mechanically interlocked with the rebar deformation<br />

COLD-SWAGED HEADED ANCHORAGE WITH TAPER THREADS<br />

l 5Ab HEAD – TDS series for transmitting bond force from the reinforcing bar to concrete by a<br />

combination of head bearing and development length.* A ‘standard’ head size for most applications.<br />

l 10Ab HEAD – TDX series has larger area to transmit full force in bar by head bearing alone. Generally<br />

used in sections that may be required to withstand higher forces. CALTRANS APPROVED.<br />

l SHOP or FIELD INSTALLATION – Attaches directly to standard MALE Taper Threaded Grip-Twist<br />

that is swaged to the reinforcing bar – no thread cutting required. Shop-installed or swaged in-situ.<br />

l HIGH STRENGTH – Connections to bar exceed the specified yield strength of the bar, fy, as required<br />

by ACI 318 section 12.6. Confirming in-air tensile tests develop 1.5 fy, or more, Gr. 60.<br />

l REPLACES HOOKS – No special bend direction – alleviates congestion – for beam-column joints,<br />

knee joints, pile caps, column roof slab connections; replaces stirrup bars used as confinement steel.<br />

l KEY ADVANTAGES – Avoids lengthy hook extensions / complex stress patterns. No heat, welding<br />

or hot forging – no special chemistry or rebar grade requirements, no bending or cracking of rebars.<br />

* A b = area of reinforcement. Minimum recommended anchorage length = 12 db where db = bar dia; ref: “Headed<br />

Reinforcement A Viable Option” John W. Wallace.<br />

STRUCTURAL CONNECTOR<br />

COLD-SWAGED TAPER THREADED WELDABLE CONNECTOR<br />

l CONVENIENCE – Cold swage standard MALE couplers to black ASTM A 615 or epoxy coated ASTM<br />

A 775 Grade 60 or galvanized ASTM A 767 Grade 60. Assemblies have capacity to exceed 1.25 fy.<br />

l NUCLEAR STRENGTH CAPACITY– ASME Section III, Division 2 = minimum joint strength 75,000<br />

psi with average tensile strength 90,000 psi (150% x specified yield) used with ASTM A 615 Grade 60.*<br />

l APPLICATIONS – For attachment of rebars to liner plates, structural steel shapes or for creating<br />

headed anchorage. Structural-Positions can be achieved by using a standard TPA instead of a Male.<br />

l CERTIFIED LOW CARBON STEEL – Weldable component conforms to CC-2310(c) material<br />

requirements of ASME Section III, Division 2. Meets chemistry AISI Grade 1018 and ASTM A 36.<br />

l BEVELED FOR WELDING – For full penetration, provided for greater strength, convenience and<br />

quality assurance. Suited to E7018 electrode.<br />

l BETTER THAN DIRECT BUTT WELD – The outside diameter of the structural connector is larger<br />

than the reinforcing bar so the weld area is disposed over greater length. This means LESS weld stress.<br />

*Welder qualification, weld procedure, integrity and strength are the responsibility of others.<br />

** HOW TO SPECIFY <strong>GRIP</strong>-<strong>TWIST</strong> ® SPLICES and ANCHORAGE<br />

By Name: By Generic Description:<br />

Mechanical Splices shall be the tension-compression cold-swaged taper-threaded<br />

type, comprising male/female couplers, and/or position couplers, which shall be<br />

assembled by rotating the reinforcing bar and/or position coupler stud.<br />

Mechanical Reinforcing Bar Anchorages shall be the cold-swaged taper-threaded<br />

coupler type, which shall be assembled with 5Ab or 10Ab Heads (Specify Head Size)<br />

Bar-to-structural steel connections shall be the cold-swaged taper-threaded weldable<br />

connector type with weld bevels inclined 30-degrees to the rebar axis and comprising<br />

male couplers, and/or positional components, which shall be assembled to the welded<br />

connectors by rotating the reinforcing bar and/or positional coupler stud.<br />

** Include flange requirements, if any, bar size(s), bar type and grade. Include statement: “Parts shall be manufactured to the quality requirements of ISO 9001.”<br />

Cold swaging technology for mechanical splicing of reinforcing bars is one of the most established, developed, and refined splicing methods worldwide.<br />

Key to cold swaging success is its simplicity, low cost and adaptability. There is no loss of reinforcing bar cross-sectional area at the splice location<br />

so the system is a natural choice when considering the objectives of seismic design and safety related applications. BPI-Grip swaging equipment is<br />

easy to use and may be leased or purchased. Splicing manuals provided with equipment explain step-by-step installation and safety information.<br />

While the information contained in this document is believed to be accurate at the time of publication, BPI reserves the right to make changes, design modifications,<br />

corrections and other revisions as it sees fit, without notice. All products described herein are supplied in accordance with BPI’s standard Terms and Conditions of Sale. This<br />

document is of a promotional nature only. Aspects of structural design, evaluation of product fitness for use, suitability or similar attributes are the responsibility of others.<br />

En Argentina:<br />

ALCOR S.A.<br />

Sánchez de Bustamante 1818 9°D (1425) Bs. As. Tel. / Fax: 4821 0500<br />

email: info@alcor.com.ar - Web: www.alcor.com.ar<br />

BarSplice Products, Inc., 4900 Webster Street, Dayton OH 45414, U<strong>SA</strong><br />

lTel: (937) 275-8700 lFax: (937) 275-9566 lE-mail: bar@barsplice.com<br />

CRSI®<br />

MEMBER MEMBER<br />

REV.B 3/8/07

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