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Altivar 38 - variable speed drive - user's manual

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<strong>Altivar</strong> <strong>38</strong><br />

Telemecanique<br />

User's <strong>manual</strong><br />

Variable <strong>speed</strong> controllers<br />

for asynchronous motors,


<strong>Altivar</strong> <strong>38</strong><br />

FRANÇAIS ENGLISH DEUTSCH ESPAÑOL ITALIANO<br />

2


When the <strong>drive</strong> is powered up, the power components and some of the control components are<br />

connected to the line supply. It is extremely dangerous to touch them. The <strong>drive</strong> cover must be kept<br />

closed.<br />

CAUTION<br />

locking system is not sufficient: fit a cut-off on the power circuit.<br />

After the ALTIVAR has been switched off and the green LED has gone out, wait for 3 to 10 minutes before<br />

working on the equipment. This is the time required for the capacitors to discharge.<br />

The motor can be stopped during operation by inhibiting run commands or the <strong>speed</strong> reference while the<br />

<strong>drive</strong> remains powered up. If personnel safety requires prevention of sudden restarts, this electronic<br />

ENGLISH<br />

The <strong>drive</strong> is fitted with safety devices which, in the event of a fault, can shut down the <strong>drive</strong> and<br />

consequently the motor. The motor itself may be stopped by a mechanical blockage. Finally, voltage<br />

variations, especially line supply failures, can also cause shutdowns.<br />

NOTE<br />

If the cause of the shutdown disappears, there is a risk of restarting which may endanger certain<br />

machines or installations, especially those which must conform to safety regulations.<br />

In this case the user must take precautions against the possibility of restarts, in particular by using a low<br />

<strong>speed</strong> detector to cut off power to the <strong>drive</strong> if the motor performs an unprogrammed shutdown.<br />

Equipment should be designed in accordance with the specifications laid down in the IEC standards.<br />

As a rule, the <strong>drive</strong> power supply must be disconnected before any operation on either the electrical or<br />

mechanical parts of the installation or machine.<br />

The products and equipment described in this document may be changed or modified at any time, either<br />

from a technical point of view or in the way they are operated. Their description can in no way be<br />

considered contractual.<br />

The <strong>Altivar</strong> <strong>38</strong> must be considered as a component: it is neither a machine nor a device ready for use in<br />

accordance with European directives (machinery directive and electromagnetic compatibility directive).<br />

It is the responsibility of the end user to ensure that the machine meets these standards.<br />

CAUTION<br />

The specifications contained in this document must be applied in order to comply with the essential<br />

The <strong>drive</strong> must be installed and set up in accordance with both international and national standards.<br />

Bringing the device into conformity is the responsibility of the systems integrator who must observe the<br />

EMC directive among others within the European Union.<br />

requirements of the EMC directive.<br />

67


Contents<br />

Preliminary Recommendations _____________________________________________________ 68<br />

Selecting a Drive with Heatsink _____________________________________________________ 69<br />

Available Torque ________________________________________________________________ 70<br />

Technical Specifications ___________________________________________________________ 71<br />

Dimensions - Fan output __________________________________________________________ 73<br />

Mounting and Temperature Conditions _______________________________________________ 74<br />

Removing the IP 41 Protective Blanking Cover _________________________________________ 76<br />

Mounting in a Wall-fixing or Floor-standing Enclosure ____________________________________ 77<br />

Access to Terminals - Power Terminals _______________________________________________ 78<br />

Control Terminals ________________________________________________________________ 80<br />

Electromagnetic Compatibility - Wiring _______________________________________________ 81<br />

Wiring Recommendations, Use _____________________________________________________ 83<br />

Connection Diagrams _____________________________________________________________ 84<br />

Keypad operation ________________________________________________________________ 87<br />

Access to Menus ________________________________________________________________ 88<br />

Access to Menus - Programming Principle ____________________________________________ 89<br />

Macro-Configurations _____________________________________________________________ 90<br />

Display Menu ___________________________________________________________________ 91<br />

Adjust Menu ____________________________________________________________________ 92<br />

Drive Menu _____________________________________________________________________ 95<br />

Control Menu ___________________________________________________________________ 98<br />

I/O Menu _____________________________________________________________________ 101<br />

Configurable I/O Application Functions ______________________________________________ 105<br />

Fault Menu ____________________________________________________________________ 114<br />

Files Menu ____________________________________________________________________ 116<br />

Communication and Application Menus / Return to factory settings ________________________ 118<br />

Operation - Maintenance - Spares and Repairs ________________________________________ 119<br />

Faults - causes - remedies ________________________________________________________ 120<br />

Record of configuration and adjustments _____________________________________________ 123<br />

Summary of menus _____________________________________________________________ 125<br />

Index ________________________________________________________________________ 128<br />

ENGLISH<br />

68


Preliminary Recommendations<br />

Acceptance<br />

Check that the <strong>drive</strong> reference printed on the label is the same as that on the delivery note<br />

corresponding to the purchase order.<br />

Remove the <strong>Altivar</strong> <strong>38</strong> from its packaging and check that it has not been damaged in transit.<br />

Handling and storage<br />

To ensure the <strong>drive</strong> is protected before installation, handle and store the device in its packaging.<br />

Handling on installation<br />

The <strong>Altivar</strong> <strong>38</strong> range comprises 9 sizes of device, with various weights and dimensions.<br />

ENGLISH<br />

Small <strong>drive</strong>s can be removed from their packaging and installed without a handling device.<br />

A hoist must be used with large <strong>drive</strong>s; for this reason they are supplied with 4 handling "lugs". The precautions<br />

described below must be observed:<br />

45¡<br />

max.<br />

69


Selecting a Drive with Heatsink<br />

Three-phase supply voltage: <strong>38</strong>0...460 V 50/60 Hz<br />

Line current at<br />

400 V<br />

Isc<br />

prospective<br />

line<br />

Motor<br />

power<br />

(2)<br />

Nominal Max. transient<br />

current (In) current<br />

(3)<br />

Power dissipated<br />

at nominal load (4)<br />

Reference<br />

(5)<br />

Weight<br />

A kA kW A A W kg<br />

3.1 5 0.75 2.1 2.3 55 ATV<strong>38</strong>HU18N4 3.8<br />

5.4 5 1.5 3.7 4.1 65 ATV<strong>38</strong>HU29N4 3.8<br />

7.3 5 2.2 5.4 6 105 ATV<strong>38</strong>HU41N4 3.8<br />

10 5 3 7.1 7.8 145 ATV<strong>38</strong>HU54N4 6.9<br />

12.3 5 4 9.5 10.5 180 ATV<strong>38</strong>HU72N4 6.9<br />

16.3 5 5.5 11.8 13 220 ATV<strong>38</strong>HU90N4 6.9<br />

24.3 22 7.5 16 17.6 230 ATV<strong>38</strong>HD12N4 13<br />

33.5 22 11 22 24.2 340 ATV<strong>38</strong>HD16N4 13<br />

43.2 22 15 30 33 410 ATV<strong>38</strong>HD23N4 15<br />

42 22 18.5 37 41 670 ATV<strong>38</strong>HD25N4(X) 34<br />

49 22 22 44 49 750 ATV<strong>38</strong>HD28N4(X) 34<br />

65 22 30 60 66 925 ATV<strong>38</strong>HD33N4(X) 34<br />

79 22 37 72 80 1040 ATV<strong>38</strong>HD46N4(X) 34<br />

95 22 45 85 94 1045 ATV<strong>38</strong>HD54N4(X) 57<br />

118 22 55 105 116 1265 ATV<strong>38</strong>HD64N4(X) 57<br />

158 22 75 1<strong>38</strong> 152 1730 ATV<strong>38</strong>HD79N4(X) 57<br />

156 (1) 22 90 173 190 2250 ATV<strong>38</strong>HC10N4X 49<br />

191 (1) 22 110 211 232 2750 ATV<strong>38</strong>HC13N4X 75<br />

229 (1) 22 132 253 278 3300 ATV<strong>38</strong>HC15N4X 77<br />

279 (1) 22 160 300 330 4000 ATV<strong>38</strong>HC19N4X 77<br />

347 (1) 22 200 370 407 5000 ATV<strong>38</strong>HC23N4X 159<br />

<strong>38</strong>4 (1) 22 220 407 448 5500 ATV<strong>38</strong>HC25N4X 166<br />

433 (1) 22 250 450 495 6250 ATV<strong>38</strong>HC28N4X 168<br />

485 (1) 22 280 503 553 7000 ATV<strong>38</strong>HC31N4X 168<br />

536 (1) 22 315 564 620 7875 ATV<strong>38</strong>HC33N4X 168<br />

ENGLISH<br />

(4) Current values given with an additional line choke.<br />

(5) These power levels are for a maximum switching frequency of 2 or 4 kHz, depending on the rating, and<br />

continuous operation. Switching frequencies are detailed in the section on "Technical Specifications".<br />

Using the ATV<strong>38</strong> with a higher switching frequency:<br />

• For continuous operation derate by one power rating, for example:<br />

ATV<strong>38</strong>HU18N4 for 0.37 kW – ATV<strong>38</strong>HD12N4 for 5.5 kW.<br />

• If no power derating is applied, do not exceed the following operating conditions:<br />

Cumulative running time 36 s maximum per 60 s cycle (load factor 60%).<br />

(6) For 60 seconds.<br />

(7) These power levels are given for the maximum permissible switching frequency in continuous operation (2<br />

or 4 kHz, depending on the rating).<br />

(8) For ATV<strong>38</strong>HU18N4 to D79N4: the <strong>Altivar</strong> <strong>38</strong> is fitted with an integral EMC filter.<br />

For ATV<strong>38</strong>HD25N4(X) to D79N4(X): add X to the reference to receive an <strong>Altivar</strong> <strong>38</strong> without integral EMC<br />

filter.<br />

For ATV<strong>38</strong>HC10N4X to C33N4X: the <strong>Altivar</strong> <strong>38</strong> is not fitted with an integral EMC filter. Optional external<br />

filters are available.<br />

70


Available Torque<br />

Torque characteristics:<br />

• Variable torque applications:<br />

T/Tn<br />

1.1<br />

1<br />

0.95<br />

0.5<br />

3<br />

2 2<br />

1<br />

1<br />

4<br />

ENGLISH<br />

0 N (Hz)<br />

5<br />

25<br />

50<br />

75<br />

100<br />

30<br />

60<br />

90<br />

120<br />

1 Self-cooled motor: permanent useful torque<br />

2 Force-cooled motor: permanent useful torque<br />

3 Transient overtorque for max. 60 seconds.<br />

4 Torque at over<strong>speed</strong> with constant power<br />

Available overtorque:<br />

Variable torque applications:<br />

• 110% of the nominal motor torque for 60 seconds.<br />

Continuous operation<br />

For self-cooled motors, cooling is linked to the motor <strong>speed</strong>. Derating therefore occurs at <strong>speed</strong>s of less than<br />

half the nominal <strong>speed</strong>.<br />

Over<strong>speed</strong> operation<br />

As the voltage can no longer change with the frequency, induction in the motor is reduced which results in a<br />

reduction in torque. Check with the manufacturer that the motor can operate at over<strong>speed</strong>.<br />

Note: With a special motor, the nominal and maximum frequencies can be adjusted between 10 and 500 Hz<br />

using the operator terminal or PowerSuite tools.<br />

71


Technical Specifications<br />

Environment<br />

ATV<strong>38</strong> HU18N4 to ATV<strong>38</strong>HD23N4<br />

ATV<strong>38</strong> HD25N4(X) to ATV<strong>38</strong>HC33N4X<br />

Degree of<br />

protection<br />

IP21 and IP41 on upper part (conforming<br />

to EN 50178)<br />

ATV<strong>38</strong>HD25N4(X) to ATV<strong>38</strong>HD79N4(X)<br />

<strong>drive</strong>s:<br />

IP21 and IP41 on upper part (conforming<br />

to EN 50178)<br />

ATV<strong>38</strong>HC10N4X to ATV<strong>38</strong>HC33N4X<br />

<strong>drive</strong>s:<br />

- IP00 on underside (requires addition of<br />

protection against direct contact by<br />

personnel)<br />

- IP20 on other sides<br />

Vibration<br />

resistance<br />

Conforming to IEC 68-2-6:<br />

1.5 mm peak from 2 to 13 Hz<br />

1 gn from 13 to 200 Hz<br />

ATV<strong>38</strong>HD25N4(X) to ATV<strong>38</strong>HD79N4(X)<br />

<strong>drive</strong>s:<br />

Conforming to IEC 68-2-6:<br />

1.5 mm peak from 2 to 13 Hz<br />

1 gn from 13 to 200 Hz<br />

ENGLISH<br />

Maximum ambient<br />

pollution<br />

Maximum relative<br />

humidity<br />

Ambient<br />

temperature<br />

around the unit<br />

Maximum<br />

operating altitude<br />

Operating position<br />

ATV<strong>38</strong>HU18N4 to ATV<strong>38</strong> HD23N4<br />

<strong>drive</strong>s:<br />

Degree 2 conforming to IEC 664-1 and<br />

EN 50718<br />

ATV<strong>38</strong>HC10N4X to ATV<strong>38</strong>HC33N4X<br />

<strong>drive</strong>s:<br />

0.6 gn from 10 to 55 Hz<br />

ATV<strong>38</strong>HD25N4(X) to ATV<strong>38</strong>HD79N4(X)<br />

<strong>drive</strong>s:<br />

- Degree 3 conforming to UL508C<br />

ATV<strong>38</strong>HC10N4X to ATV<strong>38</strong> HC33N4X<br />

<strong>drive</strong>s:<br />

Degree 2 conforming to IEC 664-1 and<br />

EN 50718<br />

93% without condensation or dripping water, conforming to IEC 68-2-3<br />

Storage: -25 ˚C to +65 ˚C<br />

Operation:<br />

ATV<strong>38</strong>HU18N4 to ATV<strong>38</strong>HU90N4<br />

<strong>drive</strong>s:<br />

• -10 ˚C to +50 ˚C without derating<br />

• up to +60 ˚C with current derating of<br />

2.2% per ˚C above 50 ˚C<br />

ATV<strong>38</strong>HD12N4 to ATV<strong>38</strong>HD23N4<br />

<strong>drive</strong>s:<br />

• -10 ˚C to +40 ˚C without derating<br />

• up to +50 ˚C with current derating of<br />

2.2% per ˚C above 40 ˚C<br />

Storage: -25 ˚C to +65 ˚C<br />

Operation:<br />

ATV<strong>38</strong>HD25N4(X) to ATV<strong>38</strong>HD79N4(X)<br />

<strong>drive</strong>s:<br />

• -10 ˚C to +40 ˚C without derating<br />

• up to +60 ˚C with the ventilation kit<br />

with current derating of 2.2% per ˚C<br />

above 40 ˚C<br />

ATV<strong>38</strong>HC10N4X to ATV<strong>38</strong>HC33N4X<br />

<strong>drive</strong>s:<br />

• -10 ˚C to +40 ˚C without derating<br />

• up to +50 ˚C with current derating of<br />

2.2% per ˚C above 40 ˚C<br />

1000 m without derating (above this, derate the current by 1% per additional 100 m)<br />

Vertical<br />

72


Technical Specifications<br />

Electrical characteristics<br />

ENGLISH<br />

Power Voltage • <strong>38</strong>0 V - 10% to 460 V + 10% 3-phase<br />

supply<br />

Frequency • 50/60 Hz ± 5%<br />

Output voltage<br />

Maximum voltage equal to line supply voltage<br />

Electrical isolation<br />

Electrical isolation between power and control (inputs, outputs, power<br />

supplies)<br />

Output frequency range 0.1 to 500 Hz<br />

Switching frequency Configurable:<br />

• without derating:<br />

0.5 - 1 - 2 - 4 kHz for ATV<strong>38</strong>HU18N4 to D46N4(X) <strong>drive</strong>s<br />

0.5 - 1 - 2 kHz for ATV<strong>38</strong>HD54N4(X) to C33N4X <strong>drive</strong>s<br />

• without derating with intermittent operating cycle<br />

or with derating by one power rating in continuous operation:<br />

8 - 12 - 16 kHz for ATV<strong>38</strong>HU18N4 to D23N4 <strong>drive</strong>s<br />

8 - 12 kHz for ATV<strong>38</strong>HD25N4(X) to D46N4(X) <strong>drive</strong>s<br />

4 - 8 kHz for ATV<strong>38</strong>HD54N4(X) to D79N4(X) <strong>drive</strong>s<br />

4 kHz for ATV<strong>38</strong>HC10N4X to C33N4X <strong>drive</strong>s<br />

Speed range 1 to 10<br />

Braking torque<br />

30% of nominal motor torque without braking resistor (typical value) for low<br />

power ratings<br />

Transient overtorque 110% of nominal motor torque (typical values to ±10%) for 60 seconds<br />

Protection and safety<br />

features of <strong>drive</strong><br />

• Short-circuit protection:<br />

- between output phases<br />

- between output phases and earth<br />

- on internal supply outputs<br />

• Thermal protection against overheating and overcurrents<br />

• Supply undervoltage and overvoltage safety circuits<br />

• Loss of input phase safety circuit (avoids single-phase operation, on all 3-<br />

phase <strong>drive</strong>s)<br />

Motor protection • Thermal protection integrated in <strong>drive</strong> via continuous calculation of I 2 t<br />

taking <strong>speed</strong> into account<br />

Motor thermal state saved when the <strong>drive</strong> is switched off. This function can<br />

be modified (via the operator terminal or programming terminal or via the<br />

PC software), depending on the type of motor cooling<br />

• Protection against motor phase breaks<br />

• Protection via PTC probes with option card<br />

73


Dimensions - Fan output<br />

Dimensions<br />

c<br />

b<br />

¯1<br />

= G =<br />

a<br />

= H<br />

=<br />

Db<br />

View A<br />

3 screws<br />

Ø 2 tapped holes for fixing the EMC<br />

A<br />

clamp.<br />

The EMC mounting plate is supplied with clamps for<br />

ATV<strong>38</strong>HU18N4 to D79N4(X) <strong>drive</strong>s. Fix the EMC<br />

equipotentiality mounting plate to the holes in the ATV<strong>38</strong><br />

heatsink using the screws supplied, as shown in the drawings<br />

above.<br />

ENGLISH<br />

EMC mounting plate<br />

ATV<strong>38</strong>H a b c G H Ø1 ∆ b Ø2<br />

U18N4, U29N4, U41N4 150 230 184 133 210 5 64.5 4<br />

U54N4, U72N4, U90N4 175 286 184 155 270 5.5 64.5 4<br />

D12N4, D16N4 230 325 210 200 310 5.5 76 4<br />

D23N4 230 415 210 200 400 5.5 76 4<br />

D25N4(X), D28N4(X), D33N4(X), 240 550 283 205 530 7 80 5<br />

D46N4(X)<br />

D54N4(X), D64N4(X), D79N4(X) 350 650 304 300 619 9 110 5<br />

C10N4X 370 630 360 317.5 609 12<br />

C13N4X, C15N4X, C19N4X 480 680 400 426 652 12<br />

C23N4X, C25N4X, C28N4X,<br />

C31N4X,C33N4X<br />

660 950 440 598 920 15<br />

Fan output<br />

ATV<strong>38</strong>HU18N4<br />

ATV<strong>38</strong>HU29N4, U41N4, U54N4<br />

ATV<strong>38</strong>HU72N4, U90N4, D12N4,D16N4, D23N4<br />

ATV<strong>38</strong>HD25N4(X), HD28N4(X), D33N4(X), D46N4(X)<br />

ATV<strong>38</strong>HD54N4(X), D64N4(X), D79N4(X)<br />

ATV<strong>38</strong>HC10N4X<br />

ATV<strong>38</strong>HC13N4X, C15N4X, C19N4X<br />

ATV<strong>38</strong>HC23N4X, C25N4X, C28N4X, C31N4X,C33N4X<br />

not cooled<br />

36 m 3 /hour<br />

72 m 3 /hour<br />

292 m 3 /hour<br />

492 m 3 /hour<br />

600 m 3 /hour<br />

900 m 3 /hour<br />

900 m 3 /hour<br />

74


Mounting and Temperature Conditions<br />

Install the unit vertically to within +/-10 °.<br />

Do not place it close to heating elements.<br />

Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom<br />

to the top of the unit.<br />

ATV<strong>38</strong>HU18N4 to D23N4<br />

³ 50<br />

Free space in front of unit: 10 mm minimum.<br />

ENGLISH<br />

³ d ³ d<br />

³ 50<br />

ATV<strong>38</strong>HU18N4 to U90N4:<br />

From - 10 °C to 40 °C: d ≥ 50 mm: no special precautions.<br />

d = 0: remove the protective blanking cover from the top of the <strong>drive</strong> as shown overleaf<br />

(the degree of protection is then IP 20).<br />

From 40 °C to 50 °C:<br />

d ≥ 50 mm: remove the protective blanking cover from the top of the <strong>drive</strong> as shown<br />

overleaf (the degree of protection is then IP 20).<br />

d = 0: add control ventilation kit VW3A5882• (see ATV<strong>38</strong> catalogue).<br />

From 50 °C to 60 °C:<br />

d ≥ 50 mm: add control ventilation kit VW3A5882• (see ATV<strong>38</strong> catalogue).<br />

Derate the operating current by 2.2% per °C over 50 °C.<br />

ATV<strong>38</strong>HD12N4 to D23N4:<br />

From - 10 °C to 40 °C: d ≥ 50 mm: no special precautions.<br />

d = 0: remove the protective blanking cover from the top of the <strong>drive</strong> as shown overleaf<br />

(the degree of protection is then IP 20).<br />

From 40 °C to 50 °C:<br />

d ≥ 50 mm: remove the protective blanking cover from the top of the <strong>drive</strong> as shown<br />

overleaf (the degree of protection is then IP 20).<br />

Derate the current by 2.2% per °C over 40 °C.<br />

d = 0: add control ventilation kit VW3A5882 (see ATV<strong>38</strong> catalogue). Derate the current<br />

by 2.2% per °C over 40 °C.<br />

75


Mounting and Temperature Conditions<br />

ATV<strong>38</strong>HD25N4(X) to D79N4(X)<br />

³ 100<br />

• Free space in front of unit: 50 mm minimum.<br />

• From - 10 °C to 40 °C: no special precautions.<br />

• From 40 °C to 60 °C: add control ventilation kit VW3A588••• (see<br />

ATV<strong>38</strong> catalogue). Derate the current by 2.2% per °C over 40 °C.<br />

³ 50 ³ 50<br />

ENGLISH<br />

³ 100<br />

ATV<strong>38</strong>HC10N4X to C23N4X<br />

³ 200<br />

• Free space in front of unit: 50 mm minimum.<br />

• From - 10 °C to 40 °C: no special precautions.<br />

• Up to 50 °C, derating the operating current by 2.2% for each °C<br />

above 40 °C.<br />

³ 50 ³ 50<br />

³ 200<br />

76


Removing the IP 41 Protective Blanking Cover<br />

ATV<strong>38</strong>HU18N4 to U90N4<br />

ENGLISH<br />

ATV<strong>38</strong>HD12N4 to D23N4<br />

ATV<strong>38</strong>HD25N4(X) to D79N4(X)<br />

77


Mounting in a Wall-fixing or Floor-standing<br />

Enclosure<br />

Observe the mounting recommendations on the previous page.<br />

To ensure proper air circulation in the <strong>drive</strong>:<br />

- Fit ventilation grilles<br />

- Ensure that ventilation is adequate: if not, install<br />

forced ventilation with a filter<br />

- Use special IP 54 filters<br />

Dust and damp proof metal wall-fixing or floor-standing<br />

enclosure (IP 54 degree of protection)<br />

The <strong>drive</strong> must be mounted in a dust and damp proof casing in certain environmental conditions: dust,<br />

corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc.<br />

ENGLISH<br />

To avoid hot spots in the <strong>drive</strong>, add a fan to circulate the air inside the enclosure, reference VW3A5882• (see<br />

ATV<strong>38</strong> catalogue).<br />

This enables the <strong>drive</strong> to be used in an enclosure where the maximum internal temperature can reach 60 °C.<br />

Calculating the size of the enclosure<br />

Maximum thermal resistance Rth (°C/W) :<br />

Rth =<br />

θ° - θ°e<br />

P<br />

θ° = maximum temperature inside enclosure in °C<br />

θ°e = maximum external temperature in °C<br />

P = total power dissipated in the enclosure in W<br />

Power dissipated by the <strong>drive</strong>: see section Selecting a <strong>drive</strong>.<br />

Add the power dissipated by the other equipment components.<br />

Useful heat dissipation surface of enclosure S (m 2 ):<br />

(sides + top + front panel if wall-mounted)<br />

S =<br />

K<br />

Rth<br />

K = enclosure thermal resistance per m 2<br />

For metal enclosure:<br />

K = 0.12 with internal fan<br />

K = 0.15 without fan<br />

Caution: Do not use insulated enclosures, as they have a poor level of conductivity.<br />

78


Access to Terminals - Power Terminals<br />

Access to terminals<br />

Switch off the <strong>drive</strong>.<br />

ATV<strong>38</strong>HU18N4 to ATV<strong>38</strong>HD79N4(X):<br />

- control terminals: unlock and open the hinged cover<br />

- power terminals: accessible on the underside of the <strong>Altivar</strong> <strong>38</strong><br />

Location of terminals: on the underside of the <strong>Altivar</strong>.<br />

1<br />

2<br />

1 Control<br />

2 Power<br />

3 Terminal for connection of a protective conductor,<br />

10 mm 2 cross-section conforming to EN50178<br />

(earth leakage current)<br />

ENGLISH<br />

ATV<strong>38</strong>HC10N4X to HC33N4X:<br />

- the control and power terminals can be accessed by removing the front cover<br />

Power terminals<br />

3<br />

Terminal characteristics<br />

<strong>Altivar</strong> ATV<strong>38</strong>H Terminals Maximum connection capacity Tightening<br />

AWG mm 2 torque in Nm<br />

U18N4, U29N4, U41N4 all terminals AWG 8 6 0.75<br />

U54N4, U72N4, U90N4 all terminals AWG 8 6 0.75<br />

D12N4, D16N4, D23N4 all terminals AWG 6 10 2<br />

D25N4(X), D28N4(X) L1, L2, L3, U, V, W, AWG 4 16 3<br />

D33N4(X), D46N4(X) L1, L2, L3, U, V, W, AWG 2 35 4<br />

D54N4(X), D64N4(X), L1, L2, L3, U, V, W, AWG 2/0 70 10<br />

D79N4(X)<br />

C10N4X AWG 3/0 60 8<br />

other terminals AWG 3/0 100 16<br />

C13N4X AWG 4/0 60 16<br />

other terminals AWG 4/0 100 16<br />

C15N4X AWG 1/0 x 2 60 16<br />

other terminals AWG 1/0 x 2 100 16<br />

C19N4X AWG 3/0 x 2 100 16<br />

other terminals AWG 3/0 x 2 150 16<br />

C23N4X AWG 4/0 x 2 100 32<br />

other terminals AWG 4/0 x 2 200 32<br />

79


Power Terminals<br />

<strong>Altivar</strong> ATV<strong>38</strong>H Terminals Maximum connection capacity Tightening<br />

torque in Nm<br />

AWG mm 2<br />

C25N4X AWG 2/0 x 3 - AWG 300 x 2 100 32<br />

other terminals AWG 2/0 x 3 - AWG 300 x 2 200 32<br />

C28N4X AWG 3/0 x 3 - AWG 350 x 2 150 32<br />

other terminals AWG 3/0 x 3 - AWG 350 x 2 150 x 2 32<br />

C31N4X, AWG 4/0 x 3 - AWG 400 x 2 150 32<br />

other terminals AWG 4/0 x 3 - AWG 400 x 2 150 x 2 32<br />

C33N4X AWG 250 x 3 - AWG 500 x 2 150 32<br />

other terminals AWG 250 x 3 - AWG 500 x 2 150 x 2 32<br />

Terminal layout<br />

L1 L2 L3 PA PB U V W<br />

ATV<strong>38</strong>HU18N4 to D23N4<br />

ENGLISH<br />

L1 L2 L3 + - PA PB U V W<br />

ATV<strong>38</strong>HD25N4(X) and D79N4(X)<br />

L1 L2 L3<br />

+ + -<br />

U V W<br />

ATV<strong>38</strong>HC10N4X<br />

L1<br />

L2<br />

L3<br />

+ -<br />

U V W<br />

ATV<strong>38</strong>HC13N4X to C19N4X<br />

L1 L2 L3<br />

-<br />

+ + U V W<br />

ATV<strong>38</strong>HC23N4X to C33N4X<br />

Do not use<br />

Terminal functions<br />

Terminals Function For <strong>Altivar</strong> ATV<strong>38</strong>H<br />

<strong>Altivar</strong> ground terminal<br />

All ratings<br />

L1<br />

L2<br />

L3<br />

Power supply<br />

All ratings<br />

+<br />

–<br />

PA<br />

PB<br />

U<br />

V<br />

W<br />

DC bus outputs<br />

Not used<br />

Outputs to motor<br />

All ratings<br />

except HU18N4 to HD23N4<br />

ATV<strong>38</strong>HU18N4 to HD79N4(X)<br />

All ratings<br />

80


Control Terminals<br />

Terminal characteristics:<br />

• Shielding connection terminal: for metal clamp or tag connector<br />

• 2 removable terminals, one for the relay contacts, the other for the low-level I/O<br />

• Maximum connection capacity : 1.5 mm 2 - AWG 14<br />

• Max. tightening torque: 0.4 Nm<br />

Terminal layout:<br />

Control card<br />

ENGLISH<br />

R1A<br />

R1B<br />

R1C<br />

R2A<br />

R2C<br />

A01 AO1<br />

COM<br />

AI 1<br />

+10<br />

AI 2<br />

LI 1<br />

LI 2<br />

LI 3<br />

LI 4<br />

+24<br />

Terminal functions<br />

Terminal Function Electrical characteristics<br />

R1A<br />

R1B<br />

R1C<br />

R2A<br />

R2C<br />

Common point C/O contact (R1C)<br />

of R1 fault relay<br />

N/O contact of R2 programmable<br />

relay<br />

Min. switching capacity<br />

• 10 mA for 24 Va<br />

Max. switching capacity on inductive load<br />

(cos ϕ 0.4 and L/R 7 ms):<br />

• 1.5 A for 250 Vc and 30 Va<br />

AO1 Analog current output X-Y mA analog output, where X and Y can be configured<br />

Factory setting 0 - 20 mA<br />

impedance 500 Ω<br />

COM Common for logic and analog<br />

inputs<br />

AI1 Analog voltage input Analog input 0 + 10 V<br />

impedance 30 kΩ<br />

+10 Power supply for reference<br />

potentiometer 1 to 10 kΩ<br />

+10 V (- 0, + 10%) 10 mA max.<br />

short-circuit and overload protection<br />

AI2 Analog current input X-Y mA analog input, where X and Y can be configured<br />

Factory setting 4 - 20 mA<br />

impedance 100 Ω<br />

LI1<br />

LI2<br />

LI3<br />

LI4<br />

Logic inputs<br />

Programmable logic inputs<br />

impedance 3.5 kΩ<br />

+ 24 V power supply (max. 30 V)<br />

State 0 if < 5 V, state 1 if > 11 V<br />

+ 24 Power supply for inputs + 24 V protected against short-circuits and overloads,<br />

min. 18 V, max. 30 V<br />

Max. current 200 mA<br />

81


Electromagnetic Compatibility - Wiring<br />

<strong>Altivar</strong> <strong>38</strong> with integral EMC filter ATV<strong>38</strong>HU18N4 to HD79N4<br />

Principle<br />

• Grounds between <strong>drive</strong>, motor and cable shielding must have "high frequency" equipotentiality.<br />

• Use shielded cables with shielding connected to the ground at both ends of the motor cable, braking resistor<br />

(if fitted) and control-signalling cables. Conduit or metal ducting can be used for part of the shielding length<br />

provided that there is no break in continuity.<br />

• Ensure maximum separation between the power supply cable (line supply) and the motor cable.<br />

Installation diagram<br />

2<br />

ENGLISH<br />

7<br />

4<br />

1<br />

3<br />

5<br />

8 6<br />

1 Sheet steel machine ground supplied with the <strong>drive</strong>, to be fitted as indicated on the diagram.<br />

2 <strong>Altivar</strong> <strong>38</strong>.<br />

3 Non-shielded power supply wires or cable.<br />

4 Non-shielded wires for the output of the safety relay contacts.<br />

5 Fix and ground the shielding of cables 6, 7 and 8 as close as possible to the <strong>drive</strong>:<br />

- strip the cable to expose the shielding<br />

- use the clamps supplied to fix the stripped part of the shielding to the metal plate 1<br />

The shielding must be clamped tightly enough to the metal plate to ensure good contact.<br />

6 Shielded cable for motor connection with shielding connected to ground at both ends.<br />

The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.<br />

7 Shielded cable for connecting the control/signalling wiring.<br />

For applications requiring several conductors, use small cross-sections (0.5 mm 2 ).<br />

The shielding must be connected to ground at both ends. The shielding must be continuous and<br />

intermediate terminals must be in EMC shielded metal boxes.<br />

8 Shielded cable for connecting braking resistor (if fitted). The shielding must be connected to ground at both<br />

ends. The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.<br />

Note:<br />

• If using an additional input filter, it should be mounted behind the <strong>drive</strong> and connected directly to the line<br />

supply via an unshielded cable. Link 3 to the <strong>drive</strong> is then via the filter output cable.<br />

• The HF equipotential ground connection between the <strong>drive</strong>, motor and cable shielding does not remove the<br />

need to connect the PE protective conductors (green-yellow) to the appropriate terminals on each unit.<br />

82


Electromagnetic Compatibility - Wiring<br />

<strong>Altivar</strong> <strong>38</strong> without integral EMC filter ATV<strong>38</strong>HC10N4X to<br />

HC33N4X<br />

Line chokes are compulsory if the line supply prospective short-circuit current is less than 22 kA. These chokes<br />

can be used to provide improved protection against overvoltages on the line supply and to reduce harmonic<br />

distortion of the current produced by the <strong>drive</strong>. The chokes are used to limit the line current.<br />

ENGLISH<br />

Principle<br />

• Grounds between <strong>drive</strong>, motor and cable shielding must have "high frequency" equipotentiality.<br />

• Use shielded cables with shielding connected to the ground at both ends of the motor cable, and controlsignalling<br />

cables. Conduit or metal ducting can be used for part of the shielding length provided that there<br />

is no break in continuity.<br />

• Ensure maximum separation between the power supply cable (line supply) and the motor cable.<br />

Power wiring<br />

The power wiring should consist of cables with 4 conductors or individual cables maintained as close as<br />

possible to the PE cable. Take care to route the motor cables well away from the power supply cables.<br />

The power supply cables are not shielded. If a radio interference filter is used, the grounds for the filter and the<br />

<strong>drive</strong> should be at the same potential with low-impedance links at high frequency (fixed to unpainted metal<br />

plate with anti-corrosion treatment/machine ground wiring). The filter should be fitted as close as possible to<br />

the <strong>drive</strong>.<br />

If the environment is sensitive to radiated radio interference, the motor cables should be shielded. On the <strong>drive</strong><br />

side, fix and connect the shielding to the machine ground with rustproof clamps. The main function of the motor<br />

cable shielding is to limit their radio frequency radiation. Therefore, use 4-pole cables for the motor, connecting<br />

each end of the shielding in accordance with established practice for High Frequency wiring. The type of<br />

protective material (copper or steel) is less important than the quality of the connection at both ends. An<br />

alternative is to use a metal cable duct with good conductivity and no break in continuity.<br />

Note: when using a cable with a protective sleeve (NYCY type) which fulfils the dual function of PE + screen,<br />

it must be connected correctly to both the <strong>drive</strong> and the motor (its radiation efficiency is reduced).<br />

Control wiring<br />

Shielding clamp<br />

Cable grip. Check that the cable follows the path indicated<br />

by the clips<br />

83


Wiring Recommendations, Use<br />

Wiring recommendations<br />

Power<br />

Observe the cable cross-sectional areas recommended in the standards.<br />

The <strong>drive</strong> must be earthed to conform with the regulations concerning high leakage currents (over 3.5 mA). Do<br />

not use a residual current device for upstream protection on account of the DC elements which may be<br />

generated by leakage currents. If the installation involves several <strong>drive</strong>s on the same line, each <strong>drive</strong> must be<br />

earthed separately. If necessary, fit a line choke (consult the catalogue).<br />

Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs,<br />

measuring apparatus, video, telephone).<br />

Control<br />

Keep the control circuits away from the power cables. For control and <strong>speed</strong> reference circuits, we recommend<br />

using shielded twisted cables with a pitch of between 25 and 50 mm connecting the shielding to each end.<br />

Recommendations for use<br />

With power switching via line contactor:<br />

ENGLISH<br />

- Avoid operating contactor KM1 frequently (premature ageing of the filter capacitors). Use<br />

inputs LI1 to LI4 to control the <strong>drive</strong><br />

- these steps are essential in the event of cycles:<br />

of less than 60 seconds for ATV<strong>38</strong>HU18N4 to HD79N4(X)<br />

of less than 180 seconds for ATV<strong>38</strong>HC10N4X to ATV<strong>38</strong>HC33N4X<br />

If safety standards necessitate isolation of the motor, fit a contactor on the <strong>drive</strong> output and use the<br />

"downstream contactor control" function (consult the programming <strong>manual</strong>).<br />

Fault relay, unlocking<br />

The fault relay is energized when the <strong>drive</strong> is powered up and is not faulty. It has one C/O contact at the<br />

common point.<br />

The <strong>drive</strong> is unlocked after a fault by:<br />

• powering down the <strong>drive</strong> until both the display and indicator lamps go out, then powering up again<br />

• automatically or remotely via logic input: consult the programming <strong>manual</strong><br />

84


Connection Diagrams<br />

3-phase power supply<br />

ÐQ1<br />

ENGLISH<br />

(2)<br />

(3)<br />

L1<br />

L2<br />

L3<br />

U<br />

V<br />

W<br />

R1A<br />

AO1<br />

R1C<br />

COM<br />

AI1<br />

+10<br />

AI2<br />

2<br />

4<br />

6<br />

1<br />

3<br />

5<br />

Without<br />

line<br />

contactor<br />

or<br />

With<br />

line<br />

contactor<br />

1 ÐQ22 ÐT1 1 ÐQ32<br />

ÐS2<br />

3 4 ÐQ2 5 6<br />

ÐS1<br />

Ð KM1<br />

A1 A2<br />

Ð KM1<br />

1<br />

3<br />

5<br />

A1<br />

Ð KM1<br />

R1A R1C 13 14<br />

(1)<br />

(4)<br />

A1<br />

2<br />

R1B<br />

4<br />

6<br />

LI1<br />

LI2<br />

LI3<br />

LI4<br />

+24<br />

R2A<br />

R2C<br />

U1<br />

V1<br />

W1<br />

M<br />

3 c<br />

X-YmA<br />

Motorfrequency<br />

Reference potentiometer<br />

X-YmA<br />

(1) ATV<strong>38</strong>HC10N4X to C33N4X: Line choke compulsory.<br />

ATV<strong>38</strong>HU18N4 to D23N4: Line choke if necessary.<br />

(2) Fault relay contacts for remote signalling of <strong>drive</strong> status.<br />

(3) Internal + 24 V. If an external + 24 V supply is used, connect the 0 V from that source to the COM terminal,<br />

do not use the + 24 terminal on the <strong>drive</strong>, and connect the common of the LI inputs to the + 24 V of the<br />

external supply.<br />

(4) R2 reassignable relay.<br />

Note:<br />

Fit interference suppressors to all inductive circuits near the <strong>drive</strong> or connected in the same circuit, such as<br />

relays, contactors, solenoid valves, fluorescent lighting, etc.<br />

Components which can be used in association with the <strong>Altivar</strong>: see catalogue.<br />

85


Connection diagrams<br />

Diagram with downstream contactor for ATV<strong>38</strong>HU18N4 to D23N4.<br />

The shaded part should be added to the various diagram types.<br />

A1<br />

U<br />

V<br />

U1<br />

W<br />

R2C<br />

Ð KM2<br />

1<br />

2<br />

3<br />

4<br />

5<br />

COM<br />

(0V)<br />

6<br />

R2A<br />

+24<br />

A2<br />

A1<br />

V1<br />

W1<br />

M<br />

3 c<br />

ENGLISH<br />

Use the "downstream contactor control" function with relay R2, or logic output LO (a 24 V) with the addition<br />

of an I/O extension card.<br />

Consult the programming <strong>manual</strong>.<br />

Note:<br />

Fit interference suppressors to all inductive circuits near the <strong>drive</strong> or connected in the same circuit, such as<br />

relays, contactors, solenoid valves, fluorescent lighting, etc.<br />

Components which can be used in association with the <strong>Altivar</strong>: see catalogue.<br />

86


Connection Diagrams<br />

Diagram with downstream contactor for ATV<strong>38</strong>HD25N4(X) to C33N4X.<br />

The shaded part should be added to the 3-phase power supply diagram.<br />

ÐQ1<br />

ENGLISH<br />

A1<br />

U<br />

V<br />

W<br />

R2C<br />

R2A<br />

Ð KM2<br />

U1<br />

V1<br />

W1<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

2<br />

4<br />

6<br />

1<br />

3<br />

5<br />

ÐQ2 3 4<br />

ÐQ2 5 6<br />

ÐT1<br />

1 2<br />

ÐQ3<br />

1 2<br />

A1<br />

A2<br />

M<br />

3 c<br />

Use the "downstream contactor control" function with relay R2, or logic output LO (a24V) switching the coil<br />

using an I/O extension card.<br />

Consult the programming <strong>manual</strong>.<br />

Note: Fit interference suppressors to all inductive circuits near the <strong>drive</strong> or connected in the same circuit, such<br />

as relays, contactors, solenoid valves, fluorescent lighting, etc.<br />

Components which can be used in association with the <strong>Altivar</strong>: see catalogue.<br />

24 V external supply for supplying logic inputs<br />

A1<br />

0V<br />

+24V<br />

COM<br />

LI¥<br />

LI¥<br />

LI¥<br />

LI¥<br />

+24<br />

87


Keypad operation<br />

Front panel<br />

ESC<br />

ENT<br />

FWD<br />

REV<br />

LOC<br />

RUN<br />

PROG<br />

ESC<br />

ENT<br />

STOP<br />

RESET<br />

Scroll through menus or parameters and<br />

adjust a value.<br />

Return to the previous menu or abort the<br />

current adjustment and return to the<br />

original value.<br />

Select a menu, confirm and save a<br />

selection or adjustment.<br />

Use of keys and meaning of displays<br />

Â Ú Flashing:<br />

indicates the selected direction of rotation<br />

Steady:<br />

indicates the direction of motor rotation<br />

LOC Indicates control via the terminal<br />

PROG Appears in setup and programming mode<br />

Flashing:<br />

indicates that a value has been modified but not saved<br />

4-character display:<br />

displays numeric values and codes<br />

One line of 16 characters:<br />

displays messages in plain text<br />

If control via the terminal is active:<br />

FWD<br />

REV<br />

RUN<br />

STOP<br />

RESET<br />

Reverses the direction of rotation.<br />

Command to start the motor running.<br />

Command to stop the motor or reset the<br />

fault. The key’s "STOP" function can be<br />

inhibited via the program ("CONTROL"<br />

menu).<br />

ENGLISH<br />

Use the display module delivered with the ATV<strong>38</strong> or a version 5.1 or above display module<br />

(see label on the rear view).<br />

Rear view<br />

Notes:<br />

The operator terminal may be connected and disconnected with the<br />

power on. If the terminal is disconnected when control of the <strong>drive</strong> via<br />

the terminal is enabled, the <strong>drive</strong> locks in fault mode SLF.<br />

Access locking switch:<br />

- position : Adjustment and configuration not accessible<br />

- position : Adjustment accessible<br />

- position : Adjustment and configuration accessible<br />

Connector:<br />

- for direct connection of the terminal to the <strong>drive</strong><br />

- for remote operation, the terminal can be connected via a cable<br />

provided in the VW3A58103 kit<br />

Remote mounting of the terminal:<br />

Use the kit, reference VW3A58103, comprising 1 cable with<br />

connectors, the kit for mounting on an enclosure door and the<br />

installation guide.<br />

88


Access to Menus<br />

The number of menus which can be accessed depends on the position of the access locking switch.<br />

Each menu is made up of a number of parameters.<br />

1st<br />

power-up<br />

Subsequent<br />

power-ups<br />

Language: French, English, German, Spanish,<br />

Italian<br />

LnG<br />

LANGUAGE<br />

ESC<br />

access:<br />

Macro-config: <strong>variable</strong> torque (factory setting)<br />

If an input/output has been reassigned,<br />

CuS: Customised is displayed<br />

CFG<br />

MACRO-CONFIG<br />

or<br />

ENGLISH<br />

Identification: display of the <strong>drive</strong> power and<br />

voltage<br />

Display: display of electrical values, operation or<br />

fault<br />

rEF<br />

15 kW <strong>38</strong>0/460 V<br />

SUP<br />

1-DISPLAY<br />

or<br />

Adjust: configuration of parameters which<br />

can be accessed while the motor is rotating<br />

SEt<br />

2-ADJUST<br />

Drive: motor-<strong>drive</strong> configuration<br />

drC<br />

3-DRIVE<br />

Control: configuration of <strong>drive</strong> control:<br />

terminal strip, operator terminal, RS485<br />

CtL<br />

4-CONTROL<br />

I/O: configuration of the I/O assignment<br />

5-I/O<br />

I-O<br />

Faults: configuration of the behaviour of the<br />

motor-<strong>drive</strong> in the event of a fault, and the<br />

protection devices<br />

Files: saving and restoring the configuration<br />

or return to factory settings<br />

Only accessible if the "application" or<br />

"communication" card is installed<br />

APP<br />

8-APPLICATION<br />

FLt<br />

6-FAULT<br />

FLS<br />

7-FILES<br />

SL<br />

8-COMMUNICATION<br />

CAUTION: If an access code has already been programmed, it may be impossible to modify some menus;<br />

these may not even be visible. In this case, see the section entitled “FILES menu” explaining how to enter the<br />

access code.<br />

89


Access to Menus - Programming Principle<br />

Language:<br />

This menu can be accessed whatever position the access switch is in, and can be modified in stop or run mode.<br />

Example :<br />

LnG<br />

LANGUAGE<br />

ENT<br />

LnG<br />

English<br />

ESC<br />

Save the<br />

new selection<br />

ENT<br />

LnG<br />

Italiano<br />

LnG<br />

Italiano<br />

Return to previously<br />

saved selection<br />

ESC<br />

LnG<br />

English<br />

ENGLISH<br />

Possible selections: English (factory setting), French, German, Spanish, Italian.<br />

Programming principle:<br />

The principle is always the same, with 1 or 2 levels:<br />

• 1 level: see the “language” example above.<br />

• 2 levels: see the “acceleration ramp” example below.<br />

SEt<br />

2.ADJUST<br />

ENT<br />

ESC<br />

Acceleration<br />

ESC<br />

ACC<br />

ENT<br />

3.0<br />

s<br />

Acceleration s<br />

Increase (or Decrease)<br />

Save the<br />

new value<br />

Acceleration<br />

3.1<br />

s<br />

Return to previously<br />

saved value<br />

ENT<br />

Acceleration<br />

3.1<br />

s<br />

Acceleration<br />

ESC<br />

3.0<br />

s<br />

90


Macro-Configurations<br />

This parameter can always be displayed and indicates whether an input/output has been reassigned.<br />

Factory macro-configuration = Variable torque<br />

Customizing the configuration:<br />

The <strong>drive</strong> configuration can be customized by changing the I/O assignment in the I/O menu which can be<br />

accessed in programming mode (access switch in position ).<br />

This customization modifies the displayed macro-configuration value:<br />

display of<br />

CFG<br />

CUS:Customised<br />

I/O assignment in <strong>variable</strong> torque macro-configuration<br />

ENGLISH<br />

Logic input LI1 forward Logic input LI5 ramp switching<br />

Logic input LI2 reverse Logic input LI6 Not assigned<br />

Logic input LI3 Fault reset Analog input AI3 or summed ref.<br />

Logic input LI4 Not assigned Inputs A, A+, B, B+ summed ref.<br />

Analog input AI1 motor frequency Logic output LO high <strong>speed</strong> reached<br />

Analog input AI2 summed ref. Analog output AO motor current<br />

Relay R1<br />

<strong>drive</strong> fault<br />

Relay R2<br />

<strong>drive</strong> running<br />

Analog output AO1 motor frequency<br />

The assignments with a grey background appear if an I/O extension card has been installed.<br />

91


Display Menu<br />

Display menu (selection of parameter displayed during operation)<br />

The following parameters can be accessed whatever position the access switch is in, stop or run mode.<br />

Code Function Unit<br />

---<br />

rdY<br />

rUn<br />

ACC<br />

dEC<br />

CLI<br />

dCb<br />

nSt<br />

Obr<br />

Drive State –<br />

State of the <strong>drive</strong>: indicates a fault or the motor operation:<br />

rdY = <strong>drive</strong> ready<br />

rUn = motor in steady state or run command present and zero reference<br />

ACC = accelerating<br />

dEC = decelerating<br />

CLI = current limit<br />

dCb = injection braking<br />

nSt = freewheel stop control<br />

Obr = braking by adapting the deceleration ramp (see the "<strong>drive</strong>" menu)<br />

FrH Freq. Ref. Hz<br />

Frequency reference<br />

rFr Output Freq. Hz<br />

Output frequency applied to the motor<br />

SPd Motor Speed rpm<br />

Motor <strong>speed</strong> estimated by the <strong>drive</strong><br />

LCr MotorCurrent A<br />

Motor current<br />

USP Machine Spd. –<br />

Machine <strong>speed</strong> estimated by the <strong>drive</strong>. This is proportional to rFr, according to a coefficient USC which can<br />

be regulated in the adjust menu. Displays a value corresponding to the application (metres/second, for<br />

example). Caution, if USP becomes greater than 9999 the display is divided by 1000.<br />

OPr Output Power %<br />

Power supplied by the motor, estimated by the <strong>drive</strong>. 100% corresponds to nominal power.<br />

ULn MainsVoltage V<br />

Line voltage<br />

tHr MotorThermal %<br />

Thermal state: 100% corresponds to the nominal thermal state of the motor. Above 118%, the <strong>drive</strong><br />

triggers an OLF fault (motor overload)<br />

tHd DriveThermal %<br />

Thermal state of the <strong>drive</strong>: 100% corresponds to the nominal thermal state of the <strong>drive</strong>. Above 118%,<br />

the <strong>drive</strong> triggers an OHF fault (<strong>drive</strong> overheating). It can be reset below 70%.<br />

LFt Last Fault –<br />

Displays the last fault which occurred.<br />

LFr Freq. Ref. Hz<br />

This adjustment parameter appears instead of the FrH parameter when <strong>drive</strong> control via the terminal<br />

is activated: LCC parameter in the control menu<br />

APH Power Used kWh or MWh<br />

Energy consumption<br />

rtH Run Time hr<br />

Continuous operating time (motor powered up), in hours<br />

ENGLISH<br />

92


Adjust Menu<br />

This menu can be accessed when the switch and . Adjustment parameters can be modified<br />

in stop mode OR during operation. Ensure that any changes made during operation are not dangerous;<br />

changes should preferably be made in stop mode.<br />

ENGLISH<br />

List of adjustment parameters which can be accessed in the factory configuration, without an I/O extension<br />

card present.<br />

Code Description Adjustment range Factory setting<br />

LFr Freq. Ref. - Hz LSP to HSP –<br />

Appears when control via the terminal is activated: parameter LCC in the control menu<br />

ACC<br />

dEC<br />

Acceleration - s<br />

Deceleration - s<br />

0.05 to 999.9<br />

0.05 to 999.9<br />

3 s<br />

3 s<br />

Acceleration and deceleration ramp times (0 to nominal motor frequency (FrS)).<br />

LSP Low Speed - Hz 0 to HSP 0 Hz<br />

Low <strong>speed</strong><br />

HSP High Speed - Hz LSP to tFr 50 Hz<br />

High <strong>speed</strong>: ensure that this setting is suitable for the motor and the application.<br />

FLG Gain - % 0 to 100 20<br />

Frequency loop gain: used to adapt the response of the machine <strong>speed</strong> according to the dynamics.<br />

For high resistive torque, high inertia or fast cycle machines, increase the gain gradually.<br />

StA Stability - % 0 to 100 20<br />

Used to adapt the return to steady state after a <strong>speed</strong> transient, according to the dynamics of the<br />

machine. Gradually increase the stability to avoid any over<strong>speed</strong>.<br />

ItH ThermCurrent - A 0.25 to 1.1 In (1) According to <strong>drive</strong> rating<br />

Current used for the motor thermal protection. Set ItH to the nominal current on the motor rating<br />

plate.<br />

tdC DC Inj. Time - s 0 to 30 s Cont 0.5 s<br />

DC injection braking time. If this is increased to more than 30 s, “Cont” is displayed, Continuous<br />

current injection. The injection current will equal SdC after 30 s.<br />

FFt NST Thrshold - Hz 0 to HSP 0 Hz<br />

Freewheel stop trip threshold: on a stop on ramp or fast stop request, the selected type of stop is<br />

activated until the <strong>speed</strong> drops below this threshold. Below this threshold, freewheel stopping is<br />

activated.<br />

JPF<br />

JF2<br />

JF3<br />

Jump Freq. - Hz 0 to HSP 0 Hz<br />

Jump frequency: prohibits prolonged operation over a frequency range of +/-2.5 Hz around JPF.<br />

This function prevents a critical <strong>speed</strong> which leads to resonance.<br />

USC Machine Coef 0.01 to 100 1<br />

Coefficient applied to parameter rFr (output frequency applied to the motor), the machine <strong>speed</strong> is<br />

displayed via parameter USP: USP = rFr x USC<br />

tLS LSP Time - s 0 to 999.9 0 (no time limit)<br />

Low <strong>speed</strong> operating time. After operating at LSP for a given time, the motor is stopped<br />

automatically. The motor restarts if the frequency reference is greater than LSP and if a run<br />

command is still present. Caution : value 0 corresponds to an unlimited period<br />

(1) In is the <strong>drive</strong> nominal current shown in the catalogue and on the rating plate.<br />

93


Adjust Menu<br />

The following parameters may be accessible following reassignment of the I/O in the standard product or<br />

modification of the settings.<br />

Code Description Adjustment range Factory setting<br />

AC2 Accel. 2 - s 0.05 to 999.9 5 s<br />

2 nd acceleration ramp time<br />

dE2 Decel. 2 - s 0.05 to 999.9 5 s<br />

2 nd deceleration ramp time. These parameters can be accessed if the ramp switching threshold (Frt<br />

parameter) is other than 0 Hz or if a logic input has been assigned to ramp switching.<br />

SdC dc I at rest - A 0.1 to 1.1 In (1) According to <strong>drive</strong> rating<br />

Level of injection braking current applied after 30 seconds if tdC = Cont.<br />

Check that the motor will withstand this current without overheating.<br />

IdC DC Inj.Curr. - A 0.1 to 1.1 In (1) According to <strong>drive</strong> rating<br />

Level of DC injection braking current This parameter can be accessed if a logic input has been<br />

assigned to current injection braking. After 30 seconds the injection current is limited to 0.5 Ith if set<br />

to a higher value.<br />

PFL V/f Profile - % 0 to 100% 20%<br />

Can be used to adjust the motor quadratic power supply ratio when the energy-saving function has<br />

been inhibited.<br />

SP2 Preset Sp.2 - Hz LSP to HSP 10 Hz<br />

2 nd preset <strong>speed</strong><br />

SP3 Preset Sp.3 - Hz LSP to HSP 15 Hz<br />

3 rd preset <strong>speed</strong><br />

SP4 Preset Sp.4 - Hz LSP to HSP 20 Hz<br />

4 th preset <strong>speed</strong><br />

SP5 Preset Sp.5 - Hz LSP to HSP 25 Hz<br />

5 th preset <strong>speed</strong><br />

SP6 Preset Sp.6 - Hz LSP to HSP 30 Hz<br />

6 th preset <strong>speed</strong><br />

SP7 Preset Sp.7 - Hz LSP to HSP 35 Hz<br />

7 th preset <strong>speed</strong><br />

SP8 Preset Sp.8 - Hz LSP to HSP 50 Hz<br />

8 th preset <strong>speed</strong><br />

UFr IR Compens. - % 0 to 800% 0%<br />

UFr only appears if the SPC parameter (special motor) of the <strong>drive</strong> menu is set to "yes". Used to<br />

adjust the value measured during auto-tuning that corresponds to 100%.<br />

JOG Jog Freq. - Hz 0 to 10 Hz 10 Hz<br />

Jog frequency<br />

JGt Jog Delay - s 0 to 2 s 0.5 s<br />

Anti-repeat delay between two consecutive jog operations<br />

(1) In corresponds to the <strong>drive</strong> nominal current indicated in the catalogue and on the <strong>drive</strong> rating plate.<br />

ENGLISH<br />

94


Adjust Menu<br />

Code Description Adjustment range Factory setting<br />

dtS Tacho Coeff. 1 to 2 1<br />

Multiplication coefficient of the feedback associated with the tachogenerator function:<br />

dtS =<br />

9<br />

tachogenerator voltage at max. <strong>speed</strong> HSP<br />

ENGLISH<br />

rPG PI Prop.Gain 0.01 to 100 1<br />

PI regulator proportional gain<br />

rIG PI Int. Gain 0.01 to 100/s 1/s<br />

PI regulator integral gain<br />

FbS PI Coeff. 1 to 100 1<br />

PI feedback multiplication coefficient<br />

PIC PI Inversion no - yes no<br />

Reversal of the direction of correction of the PI regulator<br />

no: normal yes: reverse<br />

Ftd Freq.Lev.Att - Hz LSP to HSP 50 Hz<br />

Motor frequency threshold above which the logic output changes to 1<br />

F2d Freq.2 Att - Hz LSP to HSP 50 Hz<br />

Frequency 2 threshold: same function as Ftd, for a 2nd frequency value<br />

Ctd Curr.Lev.Att - A 0 to 1.1 In (1) 1.1 In (1)<br />

Current threshold above which the logic output or the relay changes to 1<br />

ttd ThermLev.Att - % 0 to 118% 100%<br />

Motor thermal state threshold above which the logic output or the relay changes to 1<br />

PSP PI Filter - s 0.0 to 10.0 0 s<br />

Used to adjust the filter time constant on the PI feedback<br />

PI2 PI Preset 2 - % 0 to 100% 30%<br />

2 nd preset PI reference, when a logic input has been assigned to the 4 preset PI references function.<br />

100% = process max 0% = process min<br />

PI3 PI Preset 3 - % 0 to 100% 60%<br />

3 rd preset PI reference, when a logic input has been assigned to the 4 preset PI references function.<br />

100% = process max<br />

0% = process min<br />

dtd ATV th.fault 0 to 118% 105%<br />

Drive thermal threshold above which the logic output or the relay changes to 1<br />

(1) In corresponds to the <strong>drive</strong> nominal current indicated in the catalogue and on the <strong>drive</strong> rating plate.<br />

The parameters with a grey background appear if an I/O extension card has been installed.<br />

95


Drive Menu<br />

This menu can be accessed when the switch is in position .<br />

The parameters can only be modified in stop mode with the <strong>drive</strong> locked.<br />

Drive performance can be optimized by:<br />

- entering the values given on the rating plate in the <strong>drive</strong> menu<br />

- performing an auto-tune operation (on a standard asynchronous motor)<br />

Code Description Adjustment range Factory setting<br />

UnS Nom.Mot.Volt - V 200 to 480 V 400 V<br />

Nominal motor voltage marked on the rating plate. The adjustment range depends on the <strong>drive</strong><br />

model.<br />

FrS Nom.Mot.Freq - Hz 10 to 500 Hz 50 Hz<br />

Nominal motor frequency given on the rating plate<br />

nCr Nom.Mot.Curr - A 0.25 to 1.1 In (1) according to <strong>drive</strong> rating<br />

Nominal motor current given on the rating plate<br />

nSP Nom.MotSpeed - rpm 0 to 9999 rpm according to <strong>drive</strong> rating<br />

Nominal motor <strong>speed</strong> given on the rating plate<br />

COS Mot. Cos Phi 0.5 to 1 according to <strong>drive</strong> rating<br />

Motor Cos Phi given on the rating plate<br />

tUn Auto Tuning no - yes no<br />

Used to auto-tune motor control once this parameter has been set to “yes”. Once auto-tuning is<br />

complete, the parameter automatically returns to “done” or “no” in the event of a fault.<br />

Caution: Auto-tuning will only be performed if no command has been activated. If a "freewheel stop"<br />

or "fast stop" function has been assigned to a logic input, this input must be set to 1 (active at 0).<br />

tFr Max. Freq. - Hz 10 to 500 Hz 60 Hz<br />

Maximum output frequency. The maximum value depends on the switching frequency. See SFR<br />

parameter (<strong>drive</strong> menu)<br />

nLd Energy Eco no - yes yes<br />

Optimizes motor efficiency<br />

Fdb I lim adapt. no - yes no<br />

Adaptation of the limit current as a function of the output frequency (ventilation applications where<br />

the load curve changes as a function of the gas density).<br />

brA DecRampAdapt no - yes yes<br />

Activating this function automatically increases the deceleration time, if this has been set at too low<br />

a value for the inertia of the load, thus avoiding the <strong>drive</strong> going into ObF fault. This function may be<br />

incompatible with positioning on a ramp and with the use of a braking resistor.<br />

Frt SwitchRamp2 - Hz 0 to HSP 0 Hz<br />

Ramp switching frequency Once the output frequency exceeds Frt, the ramp times taken into<br />

account are AC2 and dE2.<br />

(1) In is the <strong>drive</strong> nominal current shown in the catalogue and on the rating plate.<br />

ENGLISH<br />

96


Drive Menu<br />

ENGLISH<br />

Code Description Adjustment range Factory setting<br />

Stt Stop Type STN - FST - NST - DCI STN<br />

Type of stop.<br />

On a stop request, the type of stop is activated up to the FFt threshold (adjust menu). Below the<br />

threshold, freewheel stopping occurs.<br />

STN: follow ramp<br />

FST: fast stop<br />

NST: freewheel stop<br />

DCI: DC injection stop<br />

rPt Ramp Type LIN - S - U LIN<br />

Defines the shape of the acceleration and deceleration ramps.<br />

LIN: linear S: S ramp U: U ramp<br />

S-shape ramps<br />

HSP<br />

f (Hz)<br />

0<br />

t2<br />

t<br />

HSP<br />

f (Hz)<br />

0<br />

t2<br />

t<br />

The rounding coefficient is fixed,<br />

where t2 = 0.6 x t1 and t1 = set<br />

ramp time.<br />

t1<br />

t1<br />

f (Hz)<br />

f (Hz)<br />

U-shape ramps<br />

HSP<br />

HSP<br />

The rounding coefficient is fixed,<br />

where t2 = 0.5 x t1 and t1 = set<br />

ramp time.<br />

0<br />

t2<br />

t<br />

0<br />

t2<br />

t<br />

t1<br />

t1<br />

dCF DecRAmpCoeff 1 to 10 4<br />

Deceleration ramp time reduction coefficient when the fast stop function is active.<br />

CLI Int. I Lim - A 0 to 1.1 In (1) 1.1 In<br />

The current limit is used to limit motor overheating.<br />

AdC Auto DC Inj. no - yes yes<br />

Used to deactivate automatic DC injection braking on stopping.<br />

PCC Motor P Coef. 0.2 to 1 1<br />

Defines the relationship between the <strong>drive</strong> nominal power and the lowest-rated motor when a logic<br />

input has been assigned to the motor switching function.<br />

97


Drive Menu<br />

Code Description Adjustment range Factory setting<br />

SFt Sw Freq.Type LF-HF1-HF2 LF<br />

Used to select a low switching frequency (LF) or a high switching frequency (HF1 or HF2). HF1<br />

switching is designed for applications with a low load factor without derating the <strong>drive</strong>. If the thermal<br />

state of the <strong>drive</strong> exceeds 95%, the frequency automatically changes to 2 or 4 kHz depending on<br />

the <strong>drive</strong> rating. When the thermal state of the <strong>drive</strong> drops back to 70%, the selected switching<br />

frequency is re-established. HF2 switching is designed for applications with a high load factor with<br />

derating of the <strong>drive</strong> by one rating: the <strong>drive</strong> parameters are scaled automatically (torque limit,<br />

thermal current, etc).<br />

Modifying this parameter results in the following parameters returning to factory<br />

settings :<br />

• nCr, CLI, Sfr, nrd (Drive menu)<br />

• ItH, IdC,Ctd (Adjust menu)<br />

SFr Sw Freq - kHz 0.5-1-2-4 -8-12-16 kHz According to <strong>drive</strong> rating<br />

Used to select the switching frequency. The adjustment range depends on the SFt parameter.<br />

If SFt = LF: 0.5 to 2 or 4 kHz according to the <strong>drive</strong> rating<br />

If SFt = HF1 or HF2: 2 or 4 to 16 kHz according to the <strong>drive</strong> rating<br />

The maximum operating frequency (tFr) is limited according to the switching frequency:<br />

ENGLISH<br />

SFr(kHz) 0.5 1 2 4 8 12 16<br />

tFr (Hz) 62 125 250 500 500 500 500<br />

nrd Noise Reduct no - yes (1)<br />

This function modulates the switching frequency randomly to reduce motor noise.<br />

SPC Special Motor no - yes - PSM no<br />

It should be used for a motor supply in U/f ratio with the IR compensation set via the UFr parameter<br />

in the "Adjust" menu.<br />

No: normal motor<br />

Yes: special motor<br />

PSM: small motor. It inhibits detection of "Uncontrolled loss downstream". Deactivate the function<br />

nLd in the Drive menu for this to operate correctly.<br />

Perform an auto-tune<br />

PGt PG Type INC-DET DET<br />

Defines the type of sensor used when an encoder feedback I/O card is installed:<br />

INC: incremental encoder (A, A+, B, B+ are hard-wired)<br />

DET: detector (only A is hard-wired)<br />

PLS Num. Pulses 1 to 1024 1024<br />

Defines the number of pulses per sensor revolution.<br />

(1) yes if SFt = LF, no if SFt = HF1 or HF2l<br />

The parameters with a grey background appear if a VW3 A58202 I/O extension card<br />

has been installed.<br />

98


Control Menu<br />

This menu can be accessed when the switch is in position<br />

mode with the <strong>drive</strong> locked.<br />

. The parameters can only be modified in stop<br />

Code Description Adjustment range Factory setting<br />

tCC TermStripCon 2W- 3W (2-wire - 3-wire) 2W<br />

Configuration of terminal strip control: 2-wire or 3-wire control.<br />

Modification of this parameter requires double confirmation as it results in reassignment of<br />

the logic inputs. By changing from 2-wire control to 3-wire control, the logic input assignments<br />

are shifted by one input. The LI3 assignment in 2-wire control becomes the LI4 assignment<br />

in 3-wire control. In 3-wire control, inputs LI1 and LI2 cannot be reassigned.<br />

ENGLISH<br />

Macro-configuration<br />

LI1<br />

LI2<br />

LI3<br />

LI4<br />

LI5<br />

LI6<br />

Variable torque<br />

STOP<br />

RUN forward<br />

RUN reverse<br />

Fault reset<br />

ramp switching<br />

not assigned<br />

The I/O with a grey background can be accessed if an I/O extension card has been installed.<br />

3-wire control (Pulse control: one pulse is sufficient to control start-up). This option inhibits the<br />

“automatic restart” function.<br />

Wiring example:<br />

ATV<strong>38</strong> control terminals<br />

LI1: stop<br />

24 V LI1 LI2 LIx<br />

LI2: forward<br />

LIx: reverse<br />

This option only appears if 2-wire control is configured.<br />

Code Description Adjustment range Factory setting<br />

tCt Type 2 Wire LEL-TRN-PFo LEL<br />

Defines 2-wire control:<br />

- according to the state of the logic inputs (LEL: 2 wire)<br />

- according to a change in state of the logic inputs (TRN: 2 wire trans)<br />

- according to the state of the logic inputs with forward always having priority over reverse (PFo:<br />

Priorit. FW)<br />

Wiring example:<br />

ATV<strong>38</strong> control terminals<br />

LI1: forward<br />

24 V LI1 LIx<br />

LIx: reverse<br />

rIn RV Inhibit no - yes no<br />

• Inhibition of operation in the opposite direction to that controlled by the logic inputs, even if this<br />

reversal is required by a summing or loop control function.<br />

• Inhibition of reverse operation if it is controlled by the FWD/REV key on the terminal.<br />

The parameters with a grey background appear if an I/O extension card has been installed.<br />

99


Control Menu<br />

Code Description Adjustment range Factory setting<br />

bSP deadb./pedst no<br />

BNS: pedestal<br />

BLS: deadband<br />

Management of operation at low <strong>speed</strong>:<br />

no<br />

F : motor frequency<br />

HSP<br />

F : motor frequency<br />

HSP<br />

CrL<br />

CrH<br />

LSP<br />

0<br />

F : motor frequency<br />

HSP<br />

LSP<br />

0<br />

AI2 min Ref. - mA<br />

AI2 Max Ref. - mA<br />

100 %<br />

100 %<br />

No<br />

Reference<br />

Deadband<br />

(BLS)<br />

Reference<br />

LSP<br />

0<br />

0 to 20 mA<br />

4 to 20 mA<br />

100 %<br />

Pedestal<br />

(BNS)<br />

Reference<br />

4 mA<br />

20 mA<br />

Minimum and maximum values of the signal on input AI2.<br />

These two parameters are used to define the signal sent to AI2. There are several configuration<br />

possibilities, one of which is to configure the input for a 0-20 mA, 4-20 mA, 20-4 mA, etc signal.<br />

ENGLISH<br />

Frequency<br />

HSP<br />

LSP<br />

0<br />

CrL CrH 20<br />

AI 2<br />

(mA)<br />

AOL<br />

AOH<br />

Min. Val AO - mA<br />

Max. Val AO - mA<br />

Parameter<br />

Max.<br />

0 to 20 mA<br />

0 to 20 mA<br />

0 mA<br />

20 mA<br />

Minimum and maximum values of the signal on outputs AO and<br />

AO1 (1)<br />

These two parameters are used to define the output signal on<br />

AO and AO1. Eg: 0-20 mA, 4-20 mA, 20-4mA, etc<br />

0<br />

AOL AOH 20<br />

AO (mA)<br />

(1) The AO output is available if an I/O extension card has been installed.<br />

100


Control Menu<br />

Code Description Adjustment range Factory setting<br />

Str Save Ref. NO-RAM-EEP NO<br />

Associated with the + <strong>speed</strong>/- <strong>speed</strong> function, this function is used to save the reference: when run<br />

commands disappear (saved in RAM) or when the line supply disappears (saved in EEPROM). On<br />

the next start-up, the <strong>speed</strong> reference is the last reference saved.<br />

LCC Keypad Comm. No - Yes No<br />

Used to activate <strong>drive</strong> control via the terminal. The STOP/RESET, RUN and FWD/REV keys are<br />

active. The <strong>speed</strong> reference is given by parameter LFr. Only the freewheel stop, fast stop, DC<br />

injection stop commands and external fault remain active at the terminals. If the <strong>drive</strong>/terminal<br />

connection is cut, the <strong>drive</strong> locks in SLF fault mode.<br />

This function is no longer accessible by the keypad if LIX=FTK.<br />

ENGLISH<br />

PSt STOP Priorit No - Yes Yes<br />

This function gives priority to the STOP key irrespective of the control channel (terminals or<br />

fieldbus).<br />

To change the PSt parameter to "no":<br />

1 - Display “no”<br />

2 - Press the “ENT” key<br />

3 - The <strong>drive</strong> displays “See <strong>manual</strong>”<br />

4 - Press ▲ then ▼ then “ENT”<br />

For applications with continuous processes, it is advisable to configure the key as inactive (set to<br />

"no").<br />

Add DriveAddress 0 to 31 0<br />

Drive address when it is controlled via the connector port (with the operator terminal and<br />

programming terminal removed).<br />

tbr BdRate RS485 9600-19200 19200<br />

Transmission <strong>speed</strong> via the RS485 serial link (effective on the next power-up)<br />

9600 bps<br />

19200 bps<br />

If tbr ≠ 19200, the terminal can no longer be used. To reactivate the terminal,<br />

reconfigure tbr as 19200 via the serial link or revert to factory settings (see page<br />

119).<br />

rPr Reset cnts No-APH-RTH No<br />

Reset kWh or the operating time.<br />

No<br />

APH: Reset kWh to zero<br />

RTH: Reset operating time to zero<br />

The reset command must be confirmed with "ENT"<br />

APH and RTH take effect immediately. The parameter then automatically reverts to No<br />

101


I/O Menu<br />

This menu can be accessed when the switch is in position .<br />

The assignments can only be modified in stop mode with the <strong>drive</strong> locked.<br />

Code<br />

Function<br />

LI2 LI2 Assign.<br />

See the summary table and description of the functions.<br />

The inputs and outputs available in the menu depend on the I/O cards installed (if any) in the <strong>drive</strong>, as well as<br />

the selections made previously in the control menu.<br />

Summary table of the logic input assignments (exc. 2-wire / 3-wire option)<br />

I/O extension option cards<br />

2 logic inputs LI5-LI6<br />

Drive without option<br />

3 logic inputs LI2 to LI4<br />

NO :Not assigned (Not assigned) X<br />

RV :Reverse (Reverse) X<br />

RP2:Switch ramp2 (Ramp switching) X<br />

JOG (Jog operation) X<br />

+SP: + Speed (+ <strong>speed</strong>) X<br />

-SP: - Speed (- <strong>speed</strong>) X<br />

PS2: 2 Preset Speeds (2 preset <strong>speed</strong>s) X<br />

PS4 : 4 Preset Speeds (4 preset <strong>speed</strong>s) X<br />

PS8 : 8 Preset Speeds (8 preset <strong>speed</strong>s) X<br />

NST:Freewhl Stop (Freewheel stop) X<br />

DCI:DC inject. (Injection stop) X<br />

FST:Fast stop (Fast stop) X<br />

CHP:Multi. Motor (Motor switching) X<br />

FLO:Forced Local (Forced local mode) X<br />

RST:Fault Reset (Fault reset) X<br />

RFC:Auto/Manu (Reference switching) X<br />

ATN:Auto Tuning (Auto-tuning) X<br />

PAU:PI Auto/Man (PI Auto/Man) If one AI = PIF X<br />

PR2:PI 2 Preset (2 preset PI references) If one AI = PIF X<br />

PR4:PI 4 Preset (4 preset PI references) If one AI = PIF X<br />

EDD:Ext flt. (external fault) X<br />

FTK: Forc.Keyp. (Force to keypad) X<br />

ENGLISH<br />

CAUTION: If a logic input is assigned to "Freewheel stop" or "Fast stop", start-up can only be<br />

performed by linking this input to the +24V, as these stop functions are active when the inputs are at<br />

state 0.<br />

102


I/O Menu<br />

ENGLISH<br />

Summary table of the encoder and analog input assignments<br />

I/O extension option cards<br />

Analog input<br />

AI3<br />

Encoder<br />

input A+, A-,<br />

B+, B-<br />

(1)<br />

Drive without option<br />

Analog input<br />

AI2<br />

NO :Not assigned (Not assigned) X X X<br />

FR2:Speed Ref2 (Speed reference 2) X X<br />

SAI:Summed Ref. (Summed reference) X X X<br />

PIF:PI Regulator (PI regulator feedback) X X<br />

PIM:PI Man.ref.<br />

(Manual PI <strong>speed</strong> reference)<br />

If one AI = PIF<br />

SFB:Tacho feedbk (Tachogenerator) X<br />

PTC:Therm.Sensor (PTC probes) X<br />

RGI:PG feedbk (Encoder or detector feedback) X<br />

X<br />

(1) NB: The menu for assigning encoder input A+, A-, B+, B- is called “Assign AI3”.<br />

Summary table for logic output assignments<br />

I/O extension option card<br />

Drive without option<br />

Relay R2<br />

Logic output<br />

LO<br />

NO :Not assigned (Not assigned) X X<br />

RUN:DriveRunning (Drive running) X X<br />

OCC:Output Cont. (Downstream contactor control) X X<br />

FTA:Freq Attain. (Frequency threshold reached) X X<br />

FLA:HSP Attained (HSP reached) X X<br />

CTA:I Attained (Current threshold reached) X X<br />

SRA: FRH Attained (Frequency reference reached) X X<br />

TSA:MtrTherm Lvl (Motor thermal threshold reached) X X<br />

APL:LossFollower (Loss of 4/20 mA signal) X X<br />

F2A:Freq.2 Att. (Frequency 2 threshold reached) X X<br />

tAd:ATV th.alarm (Drive thermal threshold reached) X X<br />

103


I/O Menu<br />

Summary table for the analog output assignments<br />

I/O extension option card<br />

Analog output AO<br />

Drive without option<br />

Analog output AO1<br />

NO :Not assigned (Not assigned) X<br />

OCR:Motor Curr. (Motor current) X<br />

OFR:Motor Freq (Motor <strong>speed</strong>) X<br />

ORP:Output ramp (Ramp output) X<br />

ORS:Signed ramp (Signed ramp output) X<br />

OPS:PI ref. (PI reference output) If one AI = PIF X<br />

OPF:PI Feedback (PI feedback output) If one AI = PIF X<br />

OPE:PI Error (PI error output) If one AI = PIF X<br />

OPI:PI Integral (PI integral output) If one AI = PIF X<br />

OPR:Output Power (Motor power) X<br />

THR:MotorThermal (Motor thermal state) X<br />

THD:DriveThermal (Drive thermal state) X<br />

ENGLISH<br />

Once the I/O have been reassigned, the parameters related to the function automatically appear in the<br />

menus, and the macro-configuration indicates "CUS: Customised". Some reassignments result in new<br />

adjustment parameters which the user must not forget to configure in the adjust menu:<br />

I/O Assignments Parameters to set<br />

LI RP2 Ramp switching AC2 dE2<br />

LI JOG Jog operation JOG JGt<br />

LI PS2 2 preset <strong>speed</strong>s SP2<br />

LI PS4 4 preset <strong>speed</strong>s SP2-SP3-SP4<br />

LI PS8 8 preset <strong>speed</strong>s SP5-SP6-SP7-SP8<br />

LI DCI Injection stop IdC<br />

LI PR4 4 preset PI references PI2-PI3<br />

AI PIF PI regulator feedback rPG-rIG-PIC-PSP<br />

AI SFB Tachogenerator dtS<br />

LO/R2 FTA Frequency threshold reached Ftd<br />

LO/R2 CTA Current threshold reached Ctd<br />

LO/R2 TSA Motor thermal threshold reached ttd<br />

LO/R2 F2A Frequency 2 threshold reached F2d<br />

LO/R2 TAD Drive thermal threshold reached dtd<br />

104


I/O Menu<br />

Some reassignments result in new adjustment parameters which the user must not forget to configure<br />

in the control, <strong>drive</strong> or fault menu:<br />

ENGLISH<br />

I/O Assignments Parameters to set<br />

LI -SP - <strong>speed</strong> Str (control menu)<br />

LI FST Fast stop dCF (<strong>drive</strong> menu)<br />

LI RST Fault reset rSt (fault menu)<br />

LI CHP Motor switching PCC (<strong>drive</strong> menu)<br />

AI SFB Tachogenerator Sdd (fault menu)<br />

A+, A-,<br />

B+, B-<br />

A+, A-,<br />

B+, B-<br />

SAI Summed reference PGt, PLS (<strong>drive</strong> menu)<br />

RGI PG feedback PGt, PLS (<strong>drive</strong> menu)<br />

105


➞<br />

➞<br />

➞ ➞<br />

➞<br />

➞<br />

Configurable I/O Application Functions<br />

Function compatibility table<br />

The choice of application functions may be limited by incompatibility between certain functions. Functions<br />

which are not listed in this table are fully compatible.<br />

DC injection braking<br />

DC injection braking<br />

Summed inputs<br />

PI regulator<br />

+/- <strong>speed</strong><br />

Reference switching<br />

Freewheel stop<br />

Fast stop<br />

Jog operation<br />

Preset <strong>speed</strong>s<br />

➞<br />

Speed regulation with<br />

tachogenerator or encoder<br />

ENGLISH<br />

Summed inputs<br />

PI regulator<br />

+/- <strong>speed</strong><br />

Reference switching<br />

Freewheel stop<br />

Fast stop<br />

Jog operation<br />

Preset <strong>speed</strong>s<br />

➞ ➞<br />

➞<br />

Speed regulation with<br />

tachogenerator or encoder<br />

Incompatible functions<br />

Compatible functions<br />

Not applicable<br />

Priority functions (functions which cannot be active simultaneously):<br />

The function indicated by the arrow has priority over the other.<br />

Stop functions have priority over run commands.<br />

Speed references via logic command have priority over analog references.<br />

106


Configurable I/O Application Functions<br />

Logic input application functions<br />

Operating direction: forward/reverse<br />

Reverse operation can be disabled for applications requiring only a single direction of motor rotation.<br />

2-wire control<br />

Run (forward or reverse) and stop are controlled by the same logic input, for which state 1 (run) or 0 (stop), or<br />

a change in state is taken into account (see the 2-wire control menu).<br />

3-wire control<br />

Run (forward or reverse) and stop are controlled by 2 different logic inputs.<br />

LI1 is always assigned to the stop function. A stop is obtained on opening (state 0).<br />

The pulse on the run input is stored until the stop input opens.<br />

ENGLISH<br />

During power-up or a <strong>manual</strong> or automatic fault reset, the motor can only be supplied with power after prior<br />

resetting of the “forward”, “reverse”, and “injection stop” commands.<br />

Ramp switching : 1 st ramp: ACC, dEC; 2 nd ramp: AC2, dE2<br />

Two types of activation are possible:<br />

- activation of a logic input LIx<br />

- detection of an adjustable frequency threshold<br />

If a logic input is assigned to the function, ramp switching can only be performed by this input.<br />

Step by step operation (JOG): Low <strong>speed</strong> operation pulse<br />

If the JOG contact is closed and then the operating direction contact is actuated, the ramp is 0.1 s irrespective<br />

of the ACC, dEC, AC2, dE2 settings. If the direction contact is closed and the JOG contact is then actuated,<br />

the configured ramps are used.<br />

Parameters which can be accessed in the adjust menu:<br />

- JOG <strong>speed</strong><br />

- anti-repeat delay (minimum time between 2 “JOG” commands)<br />

107


Configurable I/O Application Functions<br />

+/- <strong>speed</strong>: Two types of operation are available.<br />

1 Use of single action buttons: two logic inputs are required in addition to the operating direction(s).<br />

The input assigned to the “+ <strong>speed</strong>” command increases the <strong>speed</strong>, the input assigned to the “- <strong>speed</strong>”<br />

command decreases the <strong>speed</strong>.<br />

This function accesses the STr save reference parameter in the Control menu.<br />

2 Use of double action buttons: only one logic input assigned to + <strong>speed</strong> is required.<br />

+ <strong>speed</strong>/- <strong>speed</strong> with double action buttons:<br />

Description: 1 button pressed twice for each direction of rotation.<br />

Each action closes a volt-free contact.<br />

Wiring example:<br />

LI1: forward<br />

LIx: reverse<br />

LIy: + <strong>speed</strong><br />

Released<br />

(- <strong>speed</strong>)<br />

Press 1<br />

(<strong>speed</strong> maintained)<br />

Press 2<br />

(+ <strong>speed</strong>)<br />

forward button – a a and b<br />

reverse button – c c and d<br />

ATV<strong>38</strong> control terminals<br />

LI1 LIx LIy +24<br />

b<br />

d<br />

ENGLISH<br />

a<br />

c<br />

Motor<br />

frequency<br />

LSP<br />

0<br />

LSP<br />

Forward<br />

Press 2<br />

Press 1<br />

0<br />

Reverse<br />

b<br />

b<br />

a a a a a a a<br />

Press 2<br />

Press 1<br />

0<br />

c<br />

d<br />

c<br />

This type of +/- <strong>speed</strong> is incompatible with 3-wire control. In this case, the - <strong>speed</strong> function is automatically<br />

assigned to the logic input with the highest number (for example: LI3 (+ <strong>speed</strong>), LI4 (- <strong>speed</strong>)).<br />

In both cases, the maximum <strong>speed</strong> is given by the references applied to the analog inputs. For<br />

example, connect AI1 to the +10V.<br />

108


Configurable I/O Application Functions<br />

Preset <strong>speed</strong>s<br />

2, 4 or 8 <strong>speed</strong>s can be preset, requiring 1, 2 or 3 logic inputs respectively.<br />

The following assignment order must be observed : PS2 (LIx), then PS4 (LIy), then PS8 (LIz).<br />

ENGLISH<br />

2 preset <strong>speed</strong>s 4 preset <strong>speed</strong>s 8 preset <strong>speed</strong>s<br />

Assign: LIx to PS2<br />

Assign: LIx to PS2 then<br />

LIy to PS4<br />

Assign: LIx to PS2<br />

LIy to PS4, then LIz to PS8<br />

LIx <strong>speed</strong> reference LIy LIx <strong>speed</strong> reference LIz LIy LIx <strong>speed</strong> reference<br />

0 LSP+reference 0 0 LSP+reference 0 0 0 LSP+reference<br />

1 SP2 0 1 SP2 0 0 1 SP2<br />

1 0 SP3 0 1 0 SP3<br />

1 1 SP4 0 1 1 SP4<br />

1 0 0 SP5<br />

1 0 1 SP6<br />

1 1 0 SP7<br />

1 1 1 SP8<br />

To unassign the logic inputs, the following order must be observed: PS8 (LIz), then PS4 (LIy), then PS2 (LIx).<br />

Reference switching<br />

To configure the AI1/AI2 reference switching:<br />

- Verify that the LI is not configured to "RFC:Auto/Manu" (if so, configure the LI to "NO:Not assigned").<br />

- Configure a LI to "RFC:Auto/Manu". The second reference is then AI2.<br />

To configure the AI1/AI3 reference switching:<br />

- Verify that the LI is not configured to "RFC:Auto/Manu" (if so, configure the LI to "NO:Not assigned").<br />

- Configure AI3 to "FR2:Speed Ref2".<br />

- Configure a LI to "RFC:Auto/Manu". The second reference is then AI3.<br />

Connection diagram<br />

LI x + 24 COM AI 1 +10 AI 2<br />

0-20mA<br />

4-20mA<br />

Open contact, reference = AI2 or AI3<br />

Closed contact, reference = AI1<br />

Freewheel stop<br />

Causes the motor to stop using the resistive torque only. The motor power supply is cut.<br />

A freewheel stop is obtained when the logic input opens (state 0).<br />

DC injection stop<br />

An injection stop is obtained when the logic input closes (state 1).<br />

Fast stop<br />

Braked stop with the deceleration ramp time reduced by a reduction factor dCF which appears in the <strong>drive</strong><br />

menu.<br />

A fast stop is obtained when the logic input opens (state 0).<br />

109


Configurable I/O Application Functions<br />

Motor switching<br />

This function enables two motors with different ratings to be powered by the same <strong>drive</strong> in succession, with<br />

switching performed by an appropriate sequence at the <strong>drive</strong> output. Switching must take place with the motor<br />

stopped, and the <strong>drive</strong> locked. The following internal parameters are switched automatically by the logic<br />

command:<br />

- nominal motor current<br />

- injection current<br />

This function automatically disables thermal protection on the second motor.<br />

Accessible parameter: Ratio of PCC motor ratings in the <strong>drive</strong> menu.<br />

Fault reset<br />

Two types of reset are available: partial or general (rSt parameter in the "fault" menu).<br />

Partial reset (rSt = RSP):<br />

Used to clear the stored fault and reset the <strong>drive</strong> if the cause of the fault has disappeared.<br />

Faults affected by partial clearing:<br />

- line overvoltage - communication fault - motor overheating<br />

- DC bus overvoltage - motor overload - serial link fault<br />

- motor phase loss - loss of 4-20 mA - <strong>drive</strong> overheating<br />

- overhauling - external fault - over<strong>speed</strong><br />

ENGLISH<br />

General reset (rSt = RSG):<br />

This inhibits all faults (forced operation) except SCF (motor short circuit) while the assigned logic input<br />

is closed.<br />

Forced local mode<br />

Used to switch between line control mode (serial link) and local mode (controlled via the terminal strip or via<br />

the terminal).<br />

Auto-tuning<br />

When the assigned logic input changes to 1 an auto-tuning operation is triggered, in the same way as<br />

parameter tUn in the “<strong>drive</strong>” menu.<br />

Caution: Auto-tuning will only be performed if no command has been activated. If a "freewheel stop"<br />

or "fast stop" function has been assigned to a logic input, this input must be set to 1 (active at 0).<br />

Application: Motor switching for example.<br />

Preset PI auto-man, PI reference: See PI function (page 111)<br />

External fault<br />

When the assigned logic input changes to 1, the motor stops (according to the configuration of the LSF<br />

Stop+flt parameter in the Drive menu), and the <strong>drive</strong> locks in EPF external fault fault mode.<br />

Force to keypad<br />

Enables a LI to be used to select for local control:<br />

If LIX=FTK and FTK=0: operation by the control terminals<br />

If LIX=FTK and FTK=1: control by the keypad<br />

- If LIX=FTK, the LCC function in the control menu is no longer accessible by the keypad. In<br />

consequence it is impossible to control the <strong>drive</strong> by the keypad.<br />

- When FTK has been disactivated it is neccesary to revalidate the function LCC again in the<br />

control menu.<br />

110


Configurable I/O Application Functions<br />

Analog input application functions<br />

Input AI1 is always the <strong>speed</strong> reference.<br />

Assignment of AI2 and AI3<br />

Summed <strong>speed</strong> reference: The frequency references provided by AI2 and AI3 can be summed with AI1.<br />

Speed regulation with tachogenerator: (Assignment to AI3 only with an I/O extension card with analog<br />

input): used for <strong>speed</strong> correction via tachogenerator feedback.<br />

An external divider bridge is required to adapt the voltage of the tachogenerator. The maximum voltage must<br />

be between 5 and 9 V. A precise setting is then obtained by setting parameter dtS available in the adjust menu.<br />

ENGLISH<br />

PTC probe protection: (only with an I/O extension card with analog input). Used for the direct thermal<br />

protection of the motor by connecting the PTC probes in the motor windings to analog input AI3.<br />

PTC probe characteristics:<br />

Total resistance of the probe circuit at 20 °C = 750 Ohms.<br />

PI regulator: Used to regulate a process with a reference and a feedback given by a sensor. In PI mode the<br />

ramps are all linear, even if they are configured differently.<br />

With the PI regulator, it is possible to:<br />

- Adapt the feedback via FbS.<br />

- Correct PI inversion.<br />

- Adjust the proportional and integral gain (RPG and RIG).<br />

- Assign an analog output for the PI reference, PI feedback and PI error.<br />

- Apply a ramp to establish the action of the PI (AC2) on start-up if PSP > 0.<br />

If PSP = 0 the active ramps are ACC/dEC. The dEC ramp is always used when stopping.<br />

The motor <strong>speed</strong> is limited to between LSP and HSP.<br />

Note: PI regulator mode is active if an AI input is assigned to PI feedback. This AI assignment can only be<br />

made after disabling any functions incompatible with PI (see page 106).<br />

PI<br />

reference<br />

PI<br />

feedback<br />

PSP<br />

FBS<br />

10<br />

+<br />

-<br />

PI<br />

inversion<br />

PIC<br />

X±1<br />

PI<br />

regulator<br />

RPG<br />

RIG<br />

Ramp<br />

if PSP > 0<br />

X<br />

AC2<br />

dE2<br />

Ramp<br />

if PSP = 0<br />

ACC<br />

dEC<br />

Auto<br />

Man<br />

Reference<br />

Low-pass<br />

filter<br />

Multiplier<br />

Run command<br />

Manual reference<br />

Auto/man<br />

ACC<br />

dEC<br />

Ramp<br />

Auto/Man: This function can only be accessed when the PI function is active, and requires an I/O extension<br />

card with analog input<br />

• Via logic input LI, this is used to switch operation to <strong>speed</strong> regulation if LIx = 0 (<strong>manual</strong> reference on AI3),<br />

and PI regulation if LIx = 1 (auto).<br />

111


Configurable I/O Application Functions<br />

Preset references:<br />

2 or 4 preset references require the use of 1 or 2 logic inputs respectively:<br />

2 preset references 4 preset references<br />

Assign: LIx to Pr2<br />

Assign: LIx to Pr2, then LIy to Pr4<br />

LIx Reference LIy LIx Reference<br />

0 Analog reference 0 0 Analog reference<br />

1 Process max (= 10 V) 0 1 PI2 (adjustable)<br />

1 0 PI3 (adjustable)<br />

1 1 Process max (= 10 V)<br />

Encoder input application functions<br />

(only with an I/O extension card with encoder input)<br />

Speed regulation: Used to correct the <strong>speed</strong> via an incremental encoder or detector. (See documentation<br />

supplied with the card).<br />

ENGLISH<br />

Summed <strong>speed</strong> reference: The reference provided by the encoder input is summed with AI1. (see<br />

documentation supplied with the card)<br />

Applications:<br />

- Synchronization of the <strong>speed</strong> of a number of <strong>drive</strong>s. Parameter PLS on the "<strong>drive</strong>" menu is used to adjust<br />

the <strong>speed</strong> ratio of one motor in relation to that of another.<br />

- Reference via encoder.<br />

Logic output application functions<br />

Relay R2, LO solid state output (with I/O extension card)<br />

Downstream contactor control (OCC): can be assigned to R2 or LO<br />

Enables the <strong>drive</strong> to control an output contactor (located between the <strong>drive</strong> and the motor). The request to close<br />

the contactor is made when a run command appears. The request to open the contactor is made when there<br />

is no current to the motor.<br />

If a DC injection braking function has been configured, it should not be left operating too long in stop<br />

mode, as the contactor only opens at the end of braking.<br />

Drive running (RUN): can be assigned to R2 or LO<br />

The logic output is at state 1 if the motor power supply is provided by the <strong>drive</strong> (current present) or if a run<br />

command is present with a zero reference.<br />

Frequency threshold reached (FTA): can be assigned to R2 or LO<br />

The logic output is at state 1 if the motor frequency is greater than or equal to the frequency threshold set by<br />

Ftd in the adjust menu.<br />

Frequency 2 threshold reached (F2A): can be assigned to R2 or LO<br />

The logic output is at state 1 if the motor frequency is greater than or equal to the frequency threshold set by<br />

F2d in the adjust menu.<br />

Reference reached (SRA): can be assigned to R2 or LO<br />

The logic output is at state 1 if the motor frequency is equal to the reference value.<br />

112


Configurable I/O Application Functions<br />

High <strong>speed</strong> reached (FLA): can be assigned to R2 or LO<br />

The logic output is at state 1 if the motor frequency is equal to HSP.<br />

Current threshold reached (CTA): can be assigned to R2 or LO<br />

The logic output is at state 1 if the motor current is greater than or equal to the current threshold set by Ctd in<br />

the adjust menu.<br />

Motor thermal state reached (TSA): can be assigned to R2 or LO<br />

The logic output is at state 1 if the motor thermal state is greater than or equal to the thermal state threshold<br />

set by ttd in the adjust menu.<br />

Drive thermal state reached (TAD): can be assigned to R2 or LO<br />

The logic output is at state 1 if the <strong>drive</strong> thermal state is greater than or equal to the thermal state threshold set<br />

by dtd in the adjust menu.<br />

ENGLISH<br />

Loss follower (APL): can be assigned to R2 or LO<br />

The logic output is at 1 if the signal on the 4-20 mA input is below 2 mA.<br />

Analog output AO and AO1 application functions<br />

Analog outputs AO and AO1 are current outputs, from AOL (mA) to AOH (mA),<br />

• AOL and AOH can be configured between 0 and 20 mA.<br />

Examples of AOL – AOH:<br />

0 - 20 mA<br />

4 - 20 mA<br />

20 - 4 mA<br />

Motor current (code OCR): the image of the motor rms current.<br />

• AOH corresponds to twice the <strong>drive</strong> nominal current.<br />

• AOL corresponds to zero current.<br />

Motor frequency (code OFR): the motor frequency estimated by the <strong>drive</strong>.<br />

• AOH corresponds to the maximum frequency (parameter tFr).<br />

• AOL corresponds to zero frequency.<br />

Ramp output (code ORP): the image of the ramp output frequency.<br />

• AOH corresponds to the maximum frequency (parameter tFr).<br />

• AOL corresponds to zero frequency.<br />

Signed ramp (code ORS): the image of the ramp output frequency and direction.<br />

• AOL corresponds to the maximum frequency (parameter tFr) in reverse direction.<br />

• AOH corresponds to the maximum frequency (parameter tFr) in forward direction.<br />

• AOH + AOL corresponds to zero frequency.<br />

2<br />

PI reference (code OPS): the image of the PI regulator reference.<br />

• AOL corresponds to the minimum reference.<br />

• AOH corresponds to the maximum reference.<br />

PI feedback (code OPF): the image of the PI regulator feedback.<br />

• AOL corresponds to the minimum feedback.<br />

• AOH corresponds to the maximum feedback.<br />

113


Configurable I/O Application Functions<br />

PI error (code OPE): the image of the PI regulator error as a % of the sensor range (maximum feedback<br />

- minimum feedback).<br />

• AOL corresponds to the maximum error < 0.<br />

• AOH corresponds to the maximum error > 0.<br />

• AOH + AOL corresponds to a zero error (OPE = 0).<br />

2<br />

PI integral (code OPI): the image of the PI regulator error integral.<br />

• AOL corresponds to a zero integral.<br />

• AOH corresponds to a saturated integral.<br />

Motor power (code OPR): the image of the motor power consumption.<br />

• AOL corresponds to 0% of the nominal motor power.<br />

• AOH corresponds to 200% of the nominal motor power.<br />

Motor thermal state (code THR): the image of the motor thermal state, calculated.<br />

• AOL corresponds to 0%.<br />

• AOH corresponds to 200%.<br />

Drive thermal state (code THD): the image of the <strong>drive</strong> thermal state, calculated.<br />

• AOL corresponds to 0%.<br />

• AOH corresponds to 200%.<br />

ENGLISH<br />

114


Fault Menu<br />

This menu can be accessed when the switch is in position .<br />

Modifications can only be made in stop mode with the <strong>drive</strong> locked.<br />

Code Description Factory<br />

setting<br />

Atr Auto Restart No<br />

ENGLISH<br />

This function is used to restart the <strong>drive</strong> automatically if the fault has disappeared (Yes/No option).<br />

Automatic restarting is possible after the following faults:<br />

- line overvoltage<br />

- DC bus overvoltage<br />

- external fault<br />

- motor phase loss<br />

- serial link fault<br />

- communication fault<br />

- loss of 4-20 mA signal<br />

- motor overload (condition: motor thermal state less than 100%)<br />

- <strong>drive</strong> overheating (condition: <strong>drive</strong> thermal state less than 70%)<br />

- motor overheating (condition: resistance of probes less than 1,500 Ohms)<br />

When the function is activated, following appearance of one or more of these faults, the R1 relay<br />

stays closed: the <strong>drive</strong> attempts to start every 30 s. A maximum of 6 attempts are made with the<br />

<strong>drive</strong> unable to start (fault present). If all 6 fail, the <strong>drive</strong> remains locked definitively with the fault<br />

relay open, until it is reset by being switched off.<br />

This function requires the associated sequence to be maintained. Ensure that accidental<br />

restarting will not pose any danger to either equipment or personnel.<br />

rSt Reset Type RSP<br />

This function can be accessed if fault reset is assigned to a logic input. 2 possible options: partial<br />

reset (RSP), general reset (RSG)<br />

Faults affected by a partial reset (rSt = RSP)<br />

- line overvoltage<br />

- motor overload<br />

- motor overheating<br />

- motor phase loss<br />

- serial link fault<br />

- communication fault<br />

- DC bus overvoltage<br />

- loss of 4-20 mA<br />

- overhauling<br />

- <strong>drive</strong> overheating<br />

- external fault<br />

- over<strong>speed</strong><br />

Faults affected by a general reset (rSt = RSG): all faults. The general reset actually inhibits all faults<br />

(forced operation).<br />

To configure rSt = RSG:<br />

1 Display RSG<br />

2 Press the "ENT" key<br />

3 The <strong>drive</strong> displays "See <strong>manual</strong>"<br />

4 Press ▲ then ▼ then "ENT"<br />

OPL OutPhaseLoss Yes<br />

Used to enable the motor phase loss fault. (Fault is eliminated if an isolator is used between the<br />

<strong>drive</strong> and the motor). Choice Yes/No<br />

IPL InPhaseLoss Yes<br />

Used to enable the line phase loss fault (fault is eliminated if there is a direct power supply via a DC<br />

bus). Choice Yes/No<br />

115


Fault Menu<br />

Code Description Factory setting<br />

tHt ThermProType ACL<br />

Defines the type of indirect motor thermal protection provided by the <strong>drive</strong>. If PTC probes are<br />

connected to the <strong>drive</strong>, this function is not available. No thermal protection: N0: No protection<br />

Self-cooled motor (ACL): the <strong>drive</strong> takes account of any derating depending on the rotation<br />

frequency. Force-cooled motor (FCL): the <strong>drive</strong> does not take account of any derating depending on<br />

the rotation frequency.<br />

LFL LossFollower No<br />

Used to enable the loss of 4-20 mA reference fault.<br />

This fault can only be configured if the AI2 min/max reference parameters (CrL and CrH) are greater<br />

than 3 mA or if CrL>CrH.<br />

- No: no fault<br />

- Yes: immediate fault<br />

- Stt: stop according to the Stt parameter, without a fault, restart when the signal returns<br />

- LSF: stop according to the Stt parameter, then fault at the end of stopping<br />

- LFF: force to the fallback <strong>speed</strong> set by the LFF parameter<br />

- RLS: maintaining the <strong>speed</strong> reached on appearance of the loss of 4-20 mA signal, without a<br />

fault, restarting when the signal returns.<br />

LFF 4-20 Flt Spd 0<br />

Fallback <strong>speed</strong> in the event of loss of 4-20 mA signal.<br />

Adjustment from 0 to HSP.<br />

FLr Catch On Fly Yes<br />

Used to enable a smooth restart after one of the following events:<br />

- loss of line supply or simple power off<br />

- fault reset or automatic restart<br />

- freewheel stop or injection stop with logic input<br />

- uncontrolled loss downstream of the <strong>drive</strong><br />

Choice Yes/No<br />

StP Cont. Stop No<br />

Controlled stop on a line phase loss. This function is only operational if parameter IPL is set to No.<br />

If IPL is set to Yes, leave StP in position No. Possible options:<br />

No: locking on loss of line supply<br />

MMS: Maintain Bus: the <strong>drive</strong> control unit continues to be powered by the kinetic energy generated<br />

by the inertia forces, until the USF fault (undervoltage) occurs<br />

FRP: Follow Ramp: deceleration following the programmed dEC or dE2 ramp until a stop or until the<br />

USF fault (undervoltage) occurs<br />

Sdd RampNotFoll Yes<br />

This function can be accessed if a tachogenerator or pulse generator feedback has been<br />

programmed. When enabled, it is used to lock the <strong>drive</strong> if a <strong>speed</strong> error is detected (difference<br />

between the stator frequency and the measured <strong>speed</strong>).<br />

Choice Yes/No<br />

EPL External fault Yes<br />

Defines the type of stop on externel fault:<br />

- Yes: immediate fault<br />

- LSF Stop+flt: stop according to the Stt parameter, then fault at the end of stopping<br />

ENGLISH<br />

116


Files Menu<br />

This menu can be accessed when the switch is in position .<br />

The operations are only possible in stop mode with the <strong>drive</strong> locked.<br />

The terminal is used to store 4 files containing the <strong>drive</strong> configurations.<br />

ENGLISH<br />

Code Description Factory<br />

setting<br />

F1S<br />

F2S<br />

F3S<br />

F4S<br />

File 1 State<br />

File 2 State<br />

File 3 State<br />

File 4 State<br />

Used to display the state of the corresponding file.<br />

Possible states:<br />

FRE: file free (state in which terminal is delivered)<br />

EnG: a configuration has already been saved to this file<br />

FRE<br />

FRE<br />

FRE<br />

FRE<br />

FOt Operat.Type NO<br />

Used to select the operation to be performed on the files.<br />

Possible operations:<br />

NO: no operation requested (default value on each new terminal connection to the <strong>drive</strong>)<br />

STR: operation to save the <strong>drive</strong> configuration to a file on the terminal<br />

REC: transfer the content of a file to the <strong>drive</strong><br />

Ini: return the <strong>drive</strong> to factory settings<br />

A return to factory settings cancels all your adjustments and your configuration.<br />

Operating mode<br />

Select STR, REC or InI and press “ENT”.<br />

1 If Operat.Type = STR:<br />

The file numbers are displayed. Select a file using ▲ or ▼ and confirm with "ENT".<br />

2 If Operat.Type = REC:<br />

The file numbers are displayed. Select a file using ▲ or ▼ and confirm with "ENT".<br />

CHG<br />

- The display indicates:<br />

WIRING OK ENT<br />

Check that the wiring is compatible with the file configuration.<br />

Cancel with "ESC" or confirm with "ENT".<br />

- The display then requests a second confirmation using "ENT" or cancellation using "ESC".<br />

3 If Operat.Type = InI:<br />

- Confirm with "ENT".<br />

CHG<br />

- TThe display indicates:<br />

WIRING OK ENT<br />

Check that the wiring is compatible with the factory configuration.<br />

Cancel with "ESC" or confirm with "ENT".<br />

- The display then requests a second confirmation using "ENT" or cancellation using "ESC".<br />

At the end of each operation the display returns to the "Operat.Type" parameter set to "NO".<br />

117


Files Menu<br />

Files Menu (continued)<br />

Code Description<br />

COd Password<br />

Confidential code<br />

The <strong>drive</strong> configuration can be protected by a password (COd).<br />

CAUTION: THIS PARAMETER SHOULD BE USED WITH CAUTION. IT MAY PREVENT ACCESS TO ALL<br />

PARAMETERS. ANY MODIFICATION TO THE VALUE OF THIS PARAMETER MUST BE CAREFULLY<br />

NOTED AND SAVED.<br />

The code value is given by four figures, the last of which is used to define the level of accessibility required by<br />

the user.<br />

8888<br />

This figure gives the level<br />

of access permitted, without the correct code.<br />

ENGLISH<br />

Access to the menus according to the position of the access locking switch on the rear of the terminal is always<br />

operational, within the limits authorized by the code.<br />

The Code value 0000 (factory setting) does not restrict access.<br />

The table below defines access to the menus according to the last figure in the code.<br />

Last figure in the code<br />

Menus Access locked Display Modification<br />

Adjustments 0 exc. 0000 and 9 1 2<br />

Level 2:<br />

Adjustments, Macro-config, Drive, Control, I/O,<br />

Faults,<br />

Files (excluding code),<br />

Communication (if card present)<br />

0 exc. 0000 and 9 3 4<br />

Application (if card present) 0 exc. 0000 and 9 5 6<br />

Level 2 and Application (if card present) 0 exc. 0000 and 9 7 8<br />

For access to the APPLICATION menu, refer to the application card documentation.<br />

The code is modified using the ▲ and ▼ keys.<br />

If an incorrect code is entered, it is refused and the following message is displayed:<br />

COd<br />

Password fault<br />

After pressing the ENT or ESC key on the keypad, the value displayed for the Code parameter changes to<br />

0000: the level of accessibility does not change. The operation should be repeated.<br />

To access menus protected by the access code, the user must first enter this code which can always be<br />

accessed in the Files menu.<br />

118


Communication and Application Menus / Return to<br />

factory settings<br />

Communication or Application menu<br />

This menu is only displayed if a communication or application card is installed. It can be accessed when<br />

the switch is in position . Configuration is only possible in stop mode with the <strong>drive</strong> locked.<br />

For use with a communication or application option card, refer to the document provided with this card.<br />

For communication via the RS485 link on the base product, refer to the document provided with the RS485<br />

connection kit.<br />

Return to factory settings<br />

• In order to use the keypad only (see page117)<br />

• Proceed using the following method:<br />

ENGLISH<br />

1<br />

or<br />

50 Hz 60 Hz<br />

- Switch off the <strong>drive</strong><br />

- Unlock and open the <strong>Altivar</strong> cover in order to access<br />

the 50/60 Hz switch 1 on the control card. If an option<br />

card is present, the selector switch can be accessed<br />

through it.<br />

- Change the position of the 50/60 Hz switch 1 on the<br />

control card<br />

- Switch on the <strong>drive</strong><br />

- Switch off the <strong>drive</strong><br />

- Reset the 50/60 Hz switch 1 on the control card to its<br />

initial position (nominal motor frequency)<br />

- Switch on the <strong>drive</strong>, and it reverts to its factory<br />

configuration.<br />

119


Operation - Maintenance - Spares and Repairs<br />

Operation<br />

Signalling on the front panel of the <strong>Altivar</strong><br />

POWER z<br />

FAULT<br />

green POWER LED on: <strong>Altivar</strong> powered up<br />

red FAULT LED • on: <strong>Altivar</strong> faulty<br />

• flashing: <strong>Altivar</strong> locked once the “STOP” key has<br />

been pressed on the terminal or after a change to<br />

the configuration. The motor can then only be<br />

supplied with power after first resetting the<br />

“forward”, “reverse”, and “injection stop” commands.<br />

Display mode on terminal screen<br />

Displays preset frequency reference, or fault.<br />

The display mode can be modified via the terminal: consult the programming <strong>manual</strong>.<br />

Maintenance<br />

ENGLISH<br />

Before performing any work on the <strong>drive</strong>, switch off the power supply, check that the green LED has gone<br />

off, and wait for the capacitors to discharge (3 to 10 minutes depending on the <strong>drive</strong> power rating).<br />

The DC voltage at the + and - terminals or PA and PB terminals may reach 850 V depending<br />

on the line supply voltage.<br />

If a problem arises during setup or operation, ensure that the recommendations relating to the environment,<br />

mounting and connections have been observed.<br />

Servicing<br />

The <strong>Altivar</strong> <strong>38</strong> does not require preventative maintenance. We nevertheless advise you regularly to:<br />

• Check the condition and tightness of connections<br />

• Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective<br />

(average service life of fans: 3 to 5 years depending on operating conditions)<br />

• Remove any dust from the <strong>drive</strong><br />

Assistance with maintenance<br />

The first fault detected is stored and displayed on the terminal display: the <strong>drive</strong> locks, the red LED (FAULT)<br />

illuminates, and fault relay R1 trips.<br />

Clearing the fault<br />

• Cut the power supply to the <strong>drive</strong> in the event of a non-resettable fault.<br />

• Locate the cause of the fault in order to eliminate it.<br />

• Reconnect the power supply: this clears the fault if it has disappeared.<br />

• In some cases there may be an automatic restart once the fault has disappeared if this function has been<br />

programmed.<br />

Spares and repairs<br />

For spare parts and repairs to <strong>Altivar</strong> <strong>38</strong> <strong>drive</strong>s, consult Schneider group product support.<br />

120


Faults - causes - remedies<br />

ENGLISH<br />

Fault displayed Probable cause Procedure, remedy<br />

PHF<br />

Mains Phase Loss<br />

USF<br />

Undervoltage<br />

OSF<br />

Overvoltage<br />

OHF<br />

Drive Overheated<br />

OLF<br />

Mot Overload<br />

ObF<br />

Overbraking<br />

OPF<br />

Motor Phase Loss<br />

LFF<br />

LossFollower<br />

OCF<br />

Overcurrent<br />

SCF<br />

Short Circuit<br />

CrF<br />

Precharge Fault<br />

SLF<br />

RS485 Flt<br />

OtF<br />

Motor Overheated<br />

tSF<br />

PTC Probe Fault<br />

• <strong>drive</strong> incorrectly supplied or fuses<br />

blown<br />

• transient fault on one phase<br />

• <strong>drive</strong> supplied by DC bus<br />

• line supply too low<br />

• transient voltage dip<br />

• damaged load resistor<br />

• check the power connection and the fuses<br />

• reset<br />

• configure the "InPhaseLoss" fault (code IPL)<br />

as "No", in the FAULT menu<br />

• check the line voltage<br />

• change the load resistor<br />

• line supply too high • check the line voltage<br />

• heatsink temperature too high<br />

(tHd>118%)<br />

• thermal trip due to prolonged<br />

overload (tHr>118%)<br />

• braking too sudden or driving load<br />

• line supply overvoltage during<br />

operation<br />

• one phase open-circuit at the <strong>drive</strong><br />

output<br />

• loss of the 4-20 mA signal on input<br />

AI2<br />

• ramp too short<br />

• inertia or load too high<br />

• mechanical locking<br />

• short-circuit or grounding at the<br />

<strong>drive</strong> output<br />

• load relay control fault<br />

• damaged load resistor<br />

• incorrect connection on the <strong>drive</strong><br />

connector port<br />

• motor temperature too high (PTC<br />

probes)<br />

• incorrect connection of probes to<br />

the <strong>drive</strong><br />

• monitor the motor load, the <strong>drive</strong> ventilation<br />

and wait for the <strong>drive</strong> to cool down before<br />

resetting<br />

• check the thermal protection setting, monitor<br />

the motor load<br />

• a reset will be possible after approximately 7<br />

minutes<br />

• increase the deceleration time, add a<br />

braking resistor if necessary<br />

• check for any line overvoltages<br />

• check the motor connections and that the<br />

downstream contactor is closed (if it exists)<br />

• if a motor starter is being used in a macro<br />

configuration, check that the R2 relay is<br />

configured as a downstream contactor<br />

• check the connection of the reference<br />

circuits<br />

• check the settings<br />

• check the size of the motor/<strong>drive</strong>/load<br />

• check the state of the mechanism<br />

• check the connection cables with the <strong>drive</strong><br />

disconnected, and the motor insulation.<br />

Check the <strong>drive</strong> transistor bridge<br />

• check the connectors in the <strong>drive</strong> and the<br />

load resistor<br />

• check the connection on the <strong>drive</strong> connector<br />

port<br />

• check the motor ventilation and the ambient<br />

temperature, monitor the motor load<br />

• check the type of probes used<br />

• check the connection of the probes to the<br />

<strong>drive</strong><br />

• check the probes<br />

121


Faults - causes - remedies<br />

Fault displayed Probable cause Procedure, remedy<br />

EEF<br />

EEprom Fault<br />

InF<br />

Internal Fault<br />

EPF<br />

External Fault<br />

SPF<br />

Sp. Feedbk. Loss<br />

AnF<br />

Load Veer. Flt<br />

SOF<br />

Over<strong>speed</strong><br />

CnF<br />

Network Fault<br />

ILF<br />

Int. Comm. Flt<br />

CFF<br />

Rating Fault-ENT<br />

Option Fault-ENT<br />

Opt. Missing-ENT<br />

CKS Fault - ENT<br />

CFI<br />

Config. Fault<br />

• error saving in EEPROM • cut the power supply to the <strong>drive</strong> and<br />

reset<br />

• internal fault<br />

• connector fault<br />

• check the connectors in the <strong>drive</strong><br />

• fault triggered by an external device • check the device which has caused the<br />

fault and reset<br />

• no <strong>speed</strong> feedback • check the connection and the mechanical<br />

coupling of the <strong>speed</strong> sensor<br />

• non-following of ramp<br />

• <strong>speed</strong> inverse to the reference<br />

• instability<br />

• driving load too high<br />

• check the <strong>speed</strong> feedback settings and<br />

the wiring<br />

• check the suitability of the settings for<br />

the load<br />

• check the size of the motor-<strong>drive</strong> and the<br />

possible need for a braking resistor<br />

• check the settings and the parameters<br />

• add a braking resistor<br />

check the size of the motor/<strong>drive</strong>/load<br />

• communication fault on the fieldbus • check the network connection to the<br />

<strong>drive</strong><br />

• check the time-out<br />

• communication fault between the option<br />

card and the control card<br />

Error probably caused when changing<br />

the card:<br />

• change of rating of the power card<br />

• change of the type of option card or<br />

installation of an option card if there<br />

was not one already and if the macroconfig<br />

is CUS<br />

• option card removed<br />

• inconsistent configuration saved<br />

Pressing ENT brings up the message:<br />

Fact.Set ENT/ESC<br />

• inconsistent configuration sent to <strong>drive</strong><br />

via serial link<br />

• check the connection of the option card<br />

to the control card<br />

• check the <strong>drive</strong> hardware configuration<br />

(power card, others)<br />

• cut the power supply to the <strong>drive</strong> then<br />

reset<br />

• save the configuration in a file in the<br />

terminal<br />

• press ENT to return to factory settings<br />

• check the configuration sent previously<br />

• send a consistent configuration<br />

ENGLISH<br />

122


Faults - causes - remedies<br />

Malfunction with no fault display<br />

ENGLISH<br />

Display Probable cause Procedure, remedy<br />

No code, LEDs not • No power supply • Check power supply to <strong>drive</strong><br />

illuminated<br />

No code,<br />

green LED<br />

illuminated, red<br />

LED illuminated or<br />

not illuminated<br />

• Terminal defective • Change the terminal<br />

rdY<br />

green LED<br />

illuminated<br />

• Drive in line mode with communication<br />

card or RS 485 kit<br />

• An LI input is assigned to "Freewheel<br />

stop" or "Fast stop", and this input is not<br />

energized<br />

These stops are controlled by loss of<br />

the input<br />

• Set parameter LI4 to forced local mode<br />

then use LI4 to confirm this forced mode<br />

• Connect the input to 24 V to disable the<br />

stop<br />

123


Record of configuration and adjustments<br />

Drive reference ATV<strong>38</strong> ............ Display rEF: ....................................................<br />

Customer identification number (if applicable): .................................................<br />

Option card: no y yes y : reference .................................................................<br />

Access code: no y yes y : ...............................................................................<br />

Configuration in file no. ............................ on the operator terminal<br />

Macro-configuration: .........................................................................................<br />

For a CUS: customised configuration, assign the I/O as follows:<br />

ALTIVAR<br />

Option card<br />

Logic inputs LI 1:<br />

LI 2:<br />

LI 5:<br />

LI 6:<br />

LI 3:<br />

LI 4:<br />

Analog inputs AI 1:<br />

AI 3:<br />

AI 2:<br />

Encoder input<br />

AI3:<br />

Relay R2:<br />

Logic output<br />

LO:<br />

Analog output AO1: AO:<br />

ENGLISH<br />

Adjustment parameters:<br />

Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)<br />

ACC 3 s s SP5 25 Hz Hz<br />

dEC 3 s s SP6 30 Hz Hz<br />

LSP 0 Hz Hz SP7 35 Hz Hz<br />

HSP 50 Hz Hz SP8 50 Hz Hz<br />

FLG 20% % JOG 10 Hz Hz<br />

StA 20% % JGt 0.5 s s<br />

ItH According to model A FFt 0 Hz Hz<br />

IdC According to model A bIP no<br />

tdC 0.5 s s rPG 1<br />

SdC 0.5 ItH A rIG 1/s / s<br />

AC2 5 s s FbS 1<br />

dE2 5 s s PIC no<br />

JPF 0 Hz Hz dtS 1<br />

JF2 0 Hz Hz Ctd 1.1 In A<br />

JF3 0 Hz Hz ttd 100% %<br />

tLS 0 s PSP 0 s s<br />

USC 1 PI2 30% %<br />

UFr 100% % PI3 60% %<br />

PFL 20% % dtd 105% %<br />

SP2 10 Hz Hz Ftd 50 Hz Hz<br />

SP3 15 Hz Hz F2d 50 Hz Hz<br />

SP4 20 Hz Hz<br />

(1) leave blank when the parameter is missing<br />

124


Record of configuration and adjustments<br />

Drive menu parameters:<br />

ENGLISH<br />

Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)<br />

UnS according to model V rPt LIN<br />

FrS 50 Hz Hz dCF 4<br />

nCr according to model A CLI 1.1 In A<br />

nSP according to model rpm AdC yes<br />

COS according to model PCC 1<br />

tUn no SFt LF<br />

tFr 60 Hz Hz SFr according to model kHz<br />

nLd yes nrd yes<br />

Fdb no SPC no<br />

brA yes PGt DET<br />

Frt 0 Hz PLS 1024<br />

Stt STN<br />

(1) leave blank when the parameter is missing<br />

Control menu parameters:<br />

Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)<br />

tCC 2 W AOH 20 mA mA<br />

tCt LEL Str No<br />

rIn no LCC no<br />

bSP no PSt yes<br />

CrL 4 mA mA Add 0<br />

CrH 20 mA mA tbr 19200<br />

AOL 0 mA mA rPr No<br />

(1) leave blank when the parameter is missing<br />

Fault menu parameters:<br />

Code Factory setting Customer setting (1) Code Factory setting Customer setting (1)<br />

Atr no LFF 0 Hz Hz<br />

rSt RSP FLr yes<br />

OPL yes StP no<br />

IPL yes Sdd yes<br />

tHt ACL EPL yes<br />

LFL no<br />

(1) leave blank when the parameter is missing<br />

125


Summary of menus<br />

LANGUAGE menu<br />

Name<br />

Code<br />

English<br />

LnG<br />

Français<br />

LnG<br />

Deutsch<br />

LnG<br />

Español<br />

LnG<br />

Italiano<br />

LnG<br />

MACRO-CONFIG menu<br />

Name<br />

Code<br />

VT: Var. Torque CF<br />

1 - DISPLAY menu<br />

Name<br />

Code<br />

Drive State ---<br />

Freq. Ref.<br />

FrH<br />

Output Freq.<br />

rFr<br />

Motor Speed<br />

SPd<br />

MotorCurrent<br />

LCr<br />

Mach. Speed<br />

USP<br />

Output Power<br />

OPr<br />

MainsVoltage<br />

ULn<br />

MotorThermal<br />

tHr<br />

DriveThermal<br />

tHd<br />

Last Fault<br />

LFt<br />

Freq. Ref.<br />

LFr<br />

Power Used<br />

APH<br />

Run time<br />

rtH<br />

2 - ADJUST menu<br />

Name<br />

Code<br />

Freq. Ref. - Hz LFr<br />

Acceleration - s ACC<br />

Deceleration - s dEC<br />

Accel. 2 - s AC2<br />

Decel. 2 - s dE2<br />

Low Speed - Hz<br />

LSP<br />

High Speed - Hz HSP<br />

Gain - % FLG<br />

Stability - % StA<br />

ThermCurrent - A ItH<br />

DC Inj. Time - s tdC<br />

dc I at rest - A SdC<br />

Jump Freq. - Hz JPF<br />

Jump2 Freq. - Hz JF2<br />

Jump3 Freq. - Hz JF3<br />

2 - ADJUST menu (continued)<br />

Name<br />

Code<br />

Machine Coef.<br />

USC<br />

IR Compens.<br />

UFr<br />

LSP Time - s tLS<br />

DC Inj.Curr. - A IdC<br />

V/f Profile - % PFL<br />

Preset Sp.2 - Hz SP2<br />

Preset Sp.3 - Hz SP3<br />

Preset Sp.4 - Hz SP4<br />

Preset Sp.5 - Hz SP5<br />

Preset Sp.6 - Hz SP6<br />

Preset Sp.7 - Hz SP7<br />

Preset Sp.8 - Hz SP8<br />

Jog Freq. - Hz JOG<br />

Jog Delay - s JGt<br />

NST Thrshold - Hz FFt<br />

Tacho Coeff.<br />

dtS<br />

PI Prop.Gain<br />

rPG<br />

PI Int.Gain - /s rIG<br />

PI Coeff.<br />

FbS<br />

PI Inversion<br />

PIC<br />

Freq.Lev.Att - Hz Ftd<br />

Freq.2 Att - Hz F2d<br />

Curr.Lev.Att - A Ctd<br />

PI Filter - s PSP<br />

PI Preset 2 - % PI2<br />

PI Preset 3 - % PI3<br />

ATV th.fault<br />

dtd<br />

3 - DRIVE menu<br />

Name<br />

Code<br />

Nom.Mot.Volt -V UnS<br />

Nom.Mot.Freq - Hz FrS<br />

Nom. Mot.Curr - A nCr<br />

Nom.MotSpeed - rpm nSP<br />

Mot. Cos Phi<br />

COS<br />

Auto Tuning<br />

tUn<br />

Max Freq. - Hz tFr<br />

Energy Eco<br />

nLd<br />

I lim adapt.<br />

Fdb<br />

DecRampAdapt<br />

brA<br />

SwitchRamp2 - Hz Frt<br />

Stop Type<br />

Stt<br />

Ramp Type<br />

rPt<br />

ENGLISH<br />

126


Summary of menus<br />

ENGLISH<br />

3 - DRIVE menu (continued)<br />

Name<br />

DecRAmpCoeff<br />

Int. I Lim - A<br />

Auto DC Inj.<br />

Motor P Coef<br />

Sw Freq. Type<br />

Sw Freq - kHz<br />

Noise Reduct<br />

Special Motor<br />

PG Type<br />

Num. Pulses<br />

4 - CONTROL menu<br />

Name<br />

TermStrip Con<br />

Type 2 Wire<br />

RV inhibit<br />

deadb/pedst<br />

AI2 min Ref. - mA<br />

AI2 Max Ref. - mA<br />

Min Val. AO - mA<br />

Max Val. AO - mA<br />

Save Ref.<br />

Keypad Comm.<br />

STOP Priorit<br />

DriveAddress<br />

BdRate RS485<br />

Reset cnts<br />

5 - I/O menu<br />

Code<br />

dCF<br />

CLI<br />

AdC<br />

PCC<br />

SFt<br />

SFr<br />

nrd<br />

SPC<br />

PGt<br />

PLS<br />

Code<br />

tCC<br />

tCt<br />

rIn<br />

bSP<br />

CrL<br />

CrH<br />

AOL<br />

AOH<br />

Str<br />

LCC<br />

PSt<br />

Add<br />

tbr<br />

rPr<br />

Name<br />

Code<br />

LI2 Assign.<br />

L12<br />

LI3 Assign.<br />

L13<br />

LI4 Assign.<br />

L14<br />

LI5 Assign.<br />

L15<br />

LI6 Assign.<br />

L16<br />

NO :Not assigned<br />

RV :Reverse<br />

RP2:Switch ramp2<br />

JOG<br />

+SP: + Speed<br />

-SP: - Speed<br />

PS2: 2 Preset Speeds<br />

PS4 : 4 Preset Speeds<br />

PS8 : 8 Preset Speeds<br />

5 - I/O menu (continued)<br />

Name<br />

Code<br />

NST:Freewhl Stop<br />

DCI:DC inject.<br />

FST:Fast stop<br />

CHP:Multi. Motor<br />

FLO:Forced Local<br />

RST:Fault Reset<br />

RFC:Auto/Manu<br />

ATN:Auto Tuning<br />

PAU:PI Auto/Man<br />

PR2:PI 2 Preset<br />

PR4:PI 4 Preset<br />

EDD:External flt<br />

FTK: Forc.Keyp.<br />

R2 Assign.<br />

r2<br />

LO assign.<br />

LO<br />

NO :Not assigned<br />

RUN:Drive Running<br />

OCC:Output Cont.<br />

FTA:Freq Attain.<br />

FLA:HSP Attained<br />

CTA:I Attained<br />

SRA:FRH Attained<br />

TSA:MtrTherm Lvl<br />

APL:LossFollower<br />

F2A:Freq 2 Attain.<br />

tAd:ATV th.alarm<br />

AI2 assign.<br />

AI2<br />

AI3 Assign.<br />

AI3<br />

NO :Not assigned<br />

FR2:Speed Ref2<br />

SAI:Summed Ref.<br />

PIF:PI Regulator<br />

PIM:PI Man.ref.<br />

SFB:Tacho feedbk<br />

PTC:Therm.Sensor<br />

AI3 assign. (encoder) AI3<br />

NO :Not assigned<br />

SAI:Summed Ref.<br />

RGI:Retour GI<br />

AO assign.<br />

AO<br />

NO :Not assigned<br />

127


Summary of menus<br />

5 - I/O menu (continued)<br />

Name<br />

OCR:Motor Curr.<br />

OFR:Motor Freq<br />

ORP:Output ramp<br />

ORS:Signed ramp<br />

OPS:PI ref.<br />

OPF:PI Feedback<br />

OPE:PI Error<br />

OPI:PI Integral<br />

OPr:Output Power<br />

tHr:MotorThermal<br />

tHd:DriveThermal<br />

6 - FAULT menu<br />

Name<br />

Code<br />

Auto Restart<br />

Atr<br />

Reset Type<br />

rSt<br />

OutPhaseLoss<br />

OPL<br />

InPhaseLoss<br />

IPL<br />

Cont. Stop<br />

StP<br />

ThermProType<br />

tHt<br />

LossFollower<br />

LFL<br />

4-20 Flt Spd LFF<br />

Catch On Fly<br />

FLr<br />

RampNotFoll<br />

Sdd<br />

External fault<br />

EPL<br />

7 - FILES menu<br />

Name<br />

File 1 State<br />

File 2 State<br />

File 3 State<br />

File 4 State<br />

Operat.Type<br />

Password<br />

Code<br />

Code<br />

FI5<br />

F25<br />

F35<br />

F45<br />

FOt<br />

COd<br />

8 - COMMUNICATION menu<br />

Refer to the documentation provided<br />

with the communication card.<br />

ENGLISH<br />

8 - APPLICATION menu<br />

Refer to the documentation provided<br />

with the application card.<br />

128


Index<br />

ENGLISH<br />

Function Menus Pages<br />

Acceleration ADJUST - DRIVE 93-97<br />

Automatic ramp adaptation DRIVE 96<br />

Serial link address CONTROL 101<br />

Controlled stop I/O - FAULT 102-116<br />

Auto Tuning DRIVE - I/O 96-102-110<br />

Speed loop with encoder DRIVE - I/O 98-103-104-112<br />

Speed loop with tacho ADJUST - I/O 95-103-104-111<br />

Password FILES 118<br />

2/3-wire control CONTROL 99-107<br />

Motor switching DRIVE - I/O 97-102-110<br />

Ramp switching ADJUST - DRIVE - I/O 94-96-102-104-107<br />

Reference switching I/O 102-109<br />

Downstream contactor I/O 103-112<br />

Deceleration ADJUST - DRIVE 93-97<br />

External fault I/O 110<br />

Energy saving DRIVE 96<br />

Analog input AI2 CONTROL 100<br />

Configurable inputs I/O 102-103-104<br />

Force to keypad CONTROL - I/O 102-110<br />

Forced local mode CONTROL - I/O 102-110<br />

Injection braking ADJUST - DRIVE 93-94-97<br />

Switching frequency DRIVE 98<br />

Jump frequencies ADJUST 93<br />

Current limit DRIVE 96-97<br />

Low <strong>speed</strong> limit time ADJUST 93<br />

Save reference CONTROL 101<br />

Step by step (JOG) ADJUST - I/O 94-102-104-107<br />

Loss of 4-20mA FAULT 113<br />

+/- <strong>speed</strong> I/O 102-105-108<br />

Stop priority CONTROL 101<br />

Motor thermal protection ADJUST - I/O - FAULT 93-95-103-104-116<br />

Auto catching (flying restart) FAULT 116<br />

Automatic restart FAULT 115<br />

Factory setting / Save FILES 117<br />

PI regulator ADJUST - I/O 95-103-104-111<br />

Fault reset I/O - FAULT 102-105-110-115<br />

PTC probes I/O 103-111<br />

Configurable outputs CONTROL - I/O 100-103-104-112-113<br />

Preset <strong>speed</strong>s ADJUST - I/O 94-102-104-109<br />

129


VVDED302071<br />

039481<br />

W9 162<strong>38</strong>45 01 11 A01<br />

2002-07

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