02.06.2013 Views

good slinging practice - Site Safe

good slinging practice - Site Safe

good slinging practice - Site Safe

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

NOTE: This is Part 2 of a 4-part<br />

module set covering Slinging.<br />

Part 1 covers Sections 1 to 3.<br />

Part 3 covers Sections 8 and 9.<br />

Part 4 covers Sections 10 to 12.<br />

CRANEAGE: SLINGING - INTRODUCTION 2<br />

TRAINING MODULE<br />

SLINGING<br />

Modules 4 to 7<br />

Sling Loads<br />

Reeving and Choking<br />

Dunnage<br />

Common Mistakes


SLINGING<br />

Modules 4 to 7<br />

This Training Module comes to you courtesy of:<br />

<strong>Site</strong> <strong>Safe</strong> would like to acknowledge Fletcher Construction’s on-going support<br />

CRANEAGE: SLINGING - INTRODUCTION 2


CRANEAGE - SLINGING BASICS<br />

SECTION 4:<br />

KNOW YOUR SLING LOADS<br />

4.1 Know how to work out Sling Loads<br />

4.2 Sling Loads Formula<br />

4.3 Two-Legged Slings<br />

4.4 Three-Legged Slings<br />

4.5 Four-Legged Slings<br />

4.6 Four-Legged Slings: worked examples<br />

CRANEAGE - SLINGING: BASICS PAGE 1


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 4<br />

4.1. KNOW HOW TO WORK OUT SLING LOADS.<br />

You now know the importance of the included angle in <strong>slinging</strong>.<br />

It then becomes necessary to establish the loads actually being carried by slings.<br />

This can be done with nothing more complicated than a tape measure and a simple<br />

pocket calculator, and not having to become involved in degrees and angles.<br />

Not more<br />

than 45° Angle up to 90° Slings<br />

Load<br />

S.W.L. x 1.4 = <strong>Safe</strong> Working Load.<br />

(Don't crowd the<br />

hook!)<br />

L = Length<br />

W = weight<br />

Angle to the<br />

vertical<br />

V =<br />

Height<br />

CRANEAGE - SLINGING: BASICS PAGE 2


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 4<br />

4.2. KNOW HOW TO WORK OUT SLING LOADS.<br />

This formula is very accurate, and allows you to use a tape measure for calculations,<br />

rather than having to use degrees and angles.<br />

The formula is: T = W x L<br />

N V<br />

T = Tension per leg in kg<br />

W = weight in kg<br />

N = number of legs<br />

L = sling length in metres<br />

V = vertical height in metres<br />

Example:<br />

W = weight = 5,000 kg<br />

N = No. of legs = 2<br />

V = vertical height = 2 metres<br />

L = sling length = 3.5 metres<br />

T = 5000 kg x 3.5<br />

2 2<br />

=<br />

17,500<br />

4<br />

L = Length<br />

= 4,375 kg per leg.<br />

You would need a two-legged sling rated at 5,000kg WLL capacity per leg.<br />

W = weight<br />

This formula will work for any number of sling legs, but as we all know, a four leg sling<br />

system can often mean that only two legs are carrying all the weight, with the other two<br />

legs doing little more than acting as balancing legs.<br />

Refer to Sheets 4.5 and 4.6 for details of four-leg slings.<br />

Therefore, use the formula based on TWO legs only, to make sure that you are on the<br />

safe side.<br />

It's too late to be checking your calculations when the load has<br />

fallen to the ground.<br />

CRANEAGE - SLINGING: BASICS PAGE 3<br />

V =<br />

Height


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 4<br />

4.3. SAFE WORKING LOADS - TWO-LEG SLINGS.<br />

The modern method of rating slings is by their working load limit (WLL), which<br />

rates the sling in pure tension (that is, vertical). The safe working load (SWL)includrefers ed angles on sling loads.<br />

to the rigging system being used - that is, sling angles, reeving, number of sling legs,<br />

and the like.<br />

Using our Riggers' Guide, we find for<br />

this system:<br />

1. the SWL = 4500 kg.<br />

2. the WLL of each sling = 3200 kg.<br />

3. the load in each sling leg will be<br />

the actual load x 0.7.<br />

4. the SWL = WLL of ONE sling leg<br />

divided by 0.7.<br />

Note: Older slings will be<br />

rated as SWL for straight lift<br />

or pull. In this case, use the<br />

SWL in your calculations.<br />

As an example:<br />

1. Each leg of a two-leg sling has a WLL of 100 kg.<br />

The included angle between the legs of the sling<br />

is not more than 60°.<br />

<strong>Safe</strong> working load = (100 / 0.58) = 172 kg.<br />

2. Should the included angle between legs be<br />

increased to 120°;<br />

the S.W.L. = (100 / 1) = 100 kg.<br />

3. The load is 100 kg, and the included angle is 30°.<br />

Sling load = 100 kg x 0.52 = 52 kg per leg.<br />

Refer to the chart at right for the effect of<br />

included angles on sling loads<br />

90°<br />

Load<br />

10mm<br />

Chain<br />

Slings<br />

This chart is in the Riggers Guide<br />

EFFECT OF INCLUDED ANGLE<br />

ON SLING LOADS<br />

0.5 t 0.5 t<br />

Load<br />

in<br />

tonnes<br />

30°<br />

0.52<br />

60°<br />

0.58<br />

90°<br />

120°<br />

0.7<br />

1.0<br />

151° 2.0<br />

171° 6.0<br />

1 tonne load


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 4<br />

4.4. SAFE WORKING LOADS - THREE-LEG SLINGS.<br />

Three-leg slings need special consideration, because rarely do all three legs take an<br />

equal share of the load. It is best to assume that only TWO legs are sharing the load,<br />

with the third leg only acting as a "balancer".<br />

Using our Riggers' Guide, we find for<br />

this system:<br />

1. the SWL = 4500 kg.<br />

2. the WLL of each sling = 3200 kg.<br />

3. the load in each sling leg will be<br />

the actual load x 0.7.<br />

4. the SWL = WLL of ONE sling leg<br />

divided by 0.7.<br />

If loads are critical and equally shared we can find accurate<br />

sling loads by calculation - e.g; using the same scenario,<br />

10mm chain slings with a WLL of 3200 kg and effective 90°<br />

included angle has a SWL of (3200 / 0.7) = 2286 kg per leg.<br />

= 6857 kg for the three legs.<br />

As an example:<br />

Sling legs are 3m long.<br />

Pitch diameter of the sling attachments is 3m.<br />

The effective included angle is 60° (30° from<br />

vertical).<br />

Using the approximation method, we assume the<br />

load is taken on two legs only. Therefore, from our<br />

Riggers Chart, we find the sling load at 60°<br />

included angle will be 100 kg x 0.58 (60° load<br />

factor) = 58 kg.<br />

Assuming the load is equally distributed between<br />

the three legs, we find that the sling load =<br />

100 kg x 0.58 (60° load factor) x<br />

2 legs<br />

3 legs<br />

= 39 kg.<br />

Assumed included<br />

angle = 90°.<br />

= 45° to vertical.<br />

Load = 100 kg.<br />

10mm chain<br />

slings<br />

CRANEAGE - SLINGING: BASICS PAGE 5


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 4<br />

4.5. SAFE WORKING LOADS - FOUR-LEG SLINGS.<br />

You will have noticed that the<br />

Riggers Chart treats 2, 3 and 4 leg<br />

slings as having the same SWL for<br />

various configurations.<br />

With a 4-leg sling, unless a<br />

load-sharing device exists in the<br />

system, the load will ALWAYS be<br />

taken by TWO slings only.<br />

The other two will only serve to<br />

balance the load.<br />

Angle to<br />

vertical<br />

Included angle is<br />

between two<br />

opposite legs.<br />

The reason for this situation is that it is virtually impossible for the length of the slings to be<br />

exactly equal, and the placement of the slings to load attachment points to be such that the<br />

distance from their underside to the crane hook is exactly equal.<br />

If the load is flexible, some sharing of the load will take place as the load twists.<br />

The degree of sharing is dependent on the stiffness of the load. If the effect of this stiffness is<br />

unknown, we MUST assume it to be perfectly stiff, and NO load sharing takes place.<br />

Sling calculations are therefore the same as for two-leg slings (see Sheet 4.3).<br />

Of special concern with precast slung from four points,<br />

is the capacity of the pin anchors.<br />

Let's see, now. Ten tons to pick up -<br />

4 x 2.5 tonne pins = 10 tonnes.<br />

10mm chains ought to do.<br />

Sweet, eh!<br />

OH, REALLY?<br />

Remember that one leg at least<br />

will be slack, and the load will<br />

then be carried by only two<br />

slings. Therefore, the included<br />

angle must be 90°.<br />

Sling angle = 90°.<br />

Sling load must be 7.0 tonnes.<br />

Therefore, 4 x 10-tonne pins<br />

are required, and 16mm chains.<br />

Some difference!<br />

2.5 pin<br />

anchors<br />

10 TONNES<br />

8.5m<br />

across diagonals<br />

CRANEAGE - SLINGING: BASICS PAGE 6<br />

6m<br />

10mm<br />

chain<br />

slings


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 4<br />

4.6 LOAD SHARING DEVICES<br />

These are examples of load sharing devices which distribute a load equally among<br />

sling legs.<br />

One side slung with<br />

fixed slings, the other<br />

side using a delta<br />

plate to ensure all<br />

slings are equally<br />

loaded.<br />

SWL 6.0 T<br />

Use a lifting beam<br />

with two sets of two<br />

leg slings, to ensure<br />

all legs are equally<br />

loaded.<br />

Alternative -<br />

use a snatch<br />

block.<br />

Use short<br />

two-leg slings<br />

and a further<br />

set of<br />

two-legs, to<br />

ensure equal<br />

load sharing.<br />

CRANEAGE - SLINGING BASICS PAGE 7


GENERALLY LIMIT FOR SAFE CRANE OPERATION. REFER TO SPECIFIC CRANE MANUAL.<br />

BEAUFORT WIND SCALE<br />

Beaufort<br />

Number<br />

0<br />

1<br />

2<br />

3<br />

4<br />

Description Observed Features<br />

Calm Smoke rises vertically<br />

Light<br />

Air<br />

Light<br />

Breeze<br />

Gentle<br />

Breeze<br />

Moderate<br />

Breeze<br />

Smoke drifts downwind. Wind<br />

does not move wind vane.<br />

Wind felt on face. Leaves rustle.<br />

Wind vane moved by wind.<br />

Leaves and twigs in constant<br />

motion. Wind extends light flag.<br />

Raises dust and loose paper.<br />

Small branches are moved.<br />

Velocity<br />

in MPH<br />

Less<br />

than 1<br />

Velocity<br />

in KPH<br />

Less<br />

than 1.6<br />

1 - 3 2 - 5<br />

4 - 7 6 - 11<br />

8 -12 13 -19<br />

13 - 18 21 - 29<br />

Small trees in leaf begin tomsway.<br />

Fresh<br />

5 Crested wavelets form on inland 19 - 24 31 - 39<br />

Breeze<br />

waters.<br />

Strong Large branches in motion;<br />

6 25 - 31 40 - 50<br />

Breeze whistling heard in power wires.<br />

Whole trees in motion.<br />

Moderate<br />

7 Inconvenience felt in walking<br />

32 - 38 52 - 61<br />

Gale<br />

against wind.<br />

Fresh Twigs break off trees, progress<br />

8 39 - 46 63 - 74<br />

Gale generally impeded.<br />

Slight structural damage occurs<br />

Strong<br />

9 (roof tiles and chimney pots<br />

47 - 54 76 - 87<br />

Gale<br />

removed).<br />

Seldom experienced inland;<br />

Whole<br />

10 trees uprooted, considerable<br />

55 - 63 88 - 101<br />

Gale<br />

structural damage.<br />

Very rarely experienced; causes<br />

11 Storm<br />

64 - 75 103 - 121<br />

widespread destruction.<br />

12<br />

Hurricane<br />

Note: Velocity is measured approx. 6 metres (20ft) above ground level.<br />

BEAUFORT WIND SCALE PAGE 8<br />

Over<br />

75<br />

Over<br />

121


CRANEAGE - SLINGING BASICS<br />

SECTION 5:<br />

REEVING AND CHOKING<br />

5.1 Know the Effect of Reeving on Slings<br />

5.2 The Nip Angle<br />

CRANEAGE - SLINGING: BASICS PAGE 9


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 5<br />

5.1. KNOW THE EFFECT OF REEVING ON SLINGS.<br />

"Reeving" is the <strong>practice</strong> of wrapping a sling around an object, and either doubling it<br />

back on the hook, or passing one eye of the sling through the other and then to the<br />

hook.<br />

This <strong>practice</strong> is also known as "choking", or "nipping".<br />

This <strong>practice</strong> is perfectly safe when done properly, BUT you MUST realise that the act<br />

of reeving creates an "included angle" within the sling which reduces the permissible<br />

load on that sling.<br />

And NEVER bang the hook down on to the load. You are NOT making the sling more<br />

secure - in fact, you are creating larger loads in the sling by increasing the included<br />

angle.<br />

It also increases the crushing force on the load.<br />

Any sling reeved around a load needs to have a SWL which is<br />

TWICE that of a vertical sling.<br />

To work out the sling loads for a reeved sling, use the following formula.<br />

This will work for any reeved sling with an included angle LESS that<br />

120°, which must be the absolute maximum angle.<br />

An example has been shown.<br />

R<br />

Load = W.<br />

Note protection on sharp corners.<br />

L<br />

T = Tension in each <strong>slinging</strong> leg.<br />

L = Length of each leg.<br />

R = Rise.<br />

W = Load to be lifted.<br />

CRANEAGE - SLINGING: BASICS PAGE 10<br />

T =<br />

1/2 W x L<br />

R


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 5<br />

5.2. KNOW THE EFFECT OF REEVING ON SLINGS.<br />

When a load is lifted by a pair of equal-length slings, the load in each leg of a sling<br />

increases as the angle between the legs increases.<br />

We then have the seemingly ridiculous situation where the load on a sling can be<br />

many times the actual weight of the load - a frequent cause of sling failure.<br />

1,000 kg<br />

2,000 kg<br />

1,000 kg<br />

1 tonne<br />

Single<br />

leg sling<br />

1,000 kg<br />

1<br />

tonne<br />

2,000 kg<br />

60°<br />

90°<br />

120°<br />

1,155 kg 1,414 kg 2,000 kg 11,470 kg<br />

LOAD ON ANGLED SLINGS<br />

Reeving a sling around a load with one eye (or bight) through the other,<br />

actually halves the safe working load of that sling.<br />

Keep in mind also, that the angle of the sling has already reduced the capacity of the sling.<br />

If it were possible to reeve the sling and keep the nip well above the load, this load would<br />

not be so great, but safety requires the nip to be well down on the load.<br />

1 tonne<br />

Reeved, nip, or<br />

choker sling<br />

Angle<br />

A<br />

Basket or<br />

cradle sling<br />

A sling which is to be reeved around a load needs to have a safe working<br />

load of AT LEAST TWICE that of a sling which would otherwise be used.<br />

2,000 kg<br />

2,000 kg 2,000 kg 2,000 kg 2,000 kg<br />

2,000 kg<br />

0.5<br />

tonne<br />

1 tonne 1 tonne<br />

Bridled<br />

sling<br />

2,000 kg<br />

170°<br />

0.5<br />

tonne<br />

PAGE 11


CRANEAGE - SLINGING BASICS<br />

SECTION 6:<br />

KNOW YOUR DUNNAGE<br />

6.1 Know how to use Dunnage properly<br />

CRANEAGE - SLINGING: BASICS PAGE 12


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 6<br />

6.1. KNOW HOW TO USE DUNNAGE.<br />

ALWAYS use dunnage to allow the slings to be removed after lowering the load<br />

into place.<br />

Use the "fifth-point" rule as shown.<br />

The common materials for dunnage are timber offcuts, which are generally fine.<br />

NEVER use hollow light-wall tubes or pipes which could collapse under the<br />

load weight, and NEVER use material which is to be used on the job - the load<br />

could damage them beyond use.<br />

1/5 length<br />

NO!!<br />

NEVER use dunnage on its edge.<br />

This is unstable, and the load could<br />

easily shift and drop.<br />

CRANEAGE - SLINGING: BASICS<br />

3/5 length<br />

Note dunnage is kept aligned.<br />

1/5 length<br />

Example of simple but effective<br />

dunnage for storage of pipes or<br />

reinforcing bars. The inclined sides<br />

prevent the material from rolling about.


CRANEAGE - SLINGING BASICS<br />

SECTION 7:<br />

SOME COMMON MISTAKES<br />

7.1 3- and 4-leg Slings<br />

7.2 Load sharing traps<br />

CRANEAGE - SLINGING: BASICS PAGE 14


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 7<br />

7.1. KNOW HOW TO SLING SAFELY.<br />

Slinging, as you are well aware now, is more than just attaching slings to a load and<br />

waving it away. There are however some wrong assumptions which can be made in<br />

common <strong>slinging</strong> situations, and some of them are put right:<br />

(What hidden<br />

hazard exists<br />

in this lift?)<br />

!<br />

!<br />

A. DO THREE- OR<br />

FOUR-LEGGED SLINGS<br />

SHARE THE LOAD<br />

EQUALLY?<br />

We repeat - whenever four (or<br />

often, three) legged slings are<br />

used for a load such as a precast<br />

slab, it will often be the case that<br />

only TWO of them are taking the<br />

load, and the other sling or legs<br />

only serve to balance the load.<br />

Always assume this will be<br />

the case.<br />

B. SURELY,<br />

THREE-LEGGED SLINGS<br />

WILL TAKE EQUAL LOADS?<br />

In this typical lift of a site fuel tank,<br />

the front rope will often only be<br />

acting as a balance. Do NOT<br />

assume that the load is being<br />

divided three ways - often, only<br />

TWO legs are actually taking the<br />

load. This has a massive<br />

significance on sling selection.<br />

CRANEAGE - SLINGING: BASICS PAGE 15


GOOD SLINGING PRACTICE<br />

BASIC RULES ... 7<br />

7.2. KNOW HOW TO SLING SAFELY.<br />

Another wrong assumption is that a four-leg sling set will be twice as strong as a<br />

two-leg set. Here's why it is not.<br />

Let's see, now. Ten tonnes to pick<br />

up - 4 x 2.5 tonne pins = 10 tonnes.<br />

10mm chains ought to do.<br />

Sweet, eh!<br />

OH, REALLY?<br />

Remember that one leg at least<br />

will be slack, and the load will<br />

then be carried by only two<br />

slings. Therefore, the included<br />

angle must be 90°.<br />

Sling angle = 90°.<br />

Sling load must be 7.0 tonnes.<br />

Therefore, 4 x 10-tonne pins<br />

are required, and 16mm chains.<br />

Some difference!<br />

One side slung with fixed<br />

slings, the other side using<br />

a delta plate to ensure all<br />

slings are equally loaded.<br />

Use a lifting beam<br />

with two sets of two<br />

leg slings, to ensure<br />

all legs are equally<br />

loaded.<br />

10 TONNES<br />

8.5m<br />

across diagonals<br />

CRANEAGE - SLINGING: BASICS PAGE 16<br />

6m<br />

Use short<br />

two-leg<br />

slings and<br />

a further<br />

set of<br />

two-legs,<br />

to ensure<br />

equal<br />

load<br />

sharing.<br />

90°<br />

Measured<br />

between<br />

diagonals!<br />

At least<br />

one leg<br />

will be<br />

slack!<br />

Alternative -<br />

use a snatch<br />

block.

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!