Professional Documents
Culture Documents
Ynerg : ACO Water Management: +
Ynerg : ACO Water Management: +
JR12/JR23
I
L731
ACO Water Management: CI/SfB
(52.7)
Civils + Infrastructure I I I
ACO Q-Ceptor
Bypass and full retention oil separators
S ynerg~~crJ
'''''S'C.W\lCl<
rROOUCTS
,. ••• ""1»01
ACO
ACO Q-Ceptor bypass oil separators
.se
i'"ij
Co
'"
en
VI
VI
'>-"
Co
IX!
BYPASS SEPARATORS
I
I
I
I
I
where the worst pollutants will be carried off by the initial flow, for
example car parks, roadways and some commercial areas.
5560* Area drained (m2)
•
Once 10% of the peak flow rate is exceeded, the flow bypasses the
--
separation chamber and discharges directly into the drainage system.
3 - 10 Treated flow (I/s)
Performance
1&2 Class
-
Oil storage
45 - 150 capacity (litres)
Silt storage
300 - 1000 capacity (litres)
*NSB 10
Aca Q-Ceptor
Oil
Bypass
90% enters
the bypass 90%bypass flow
chamber
1 Dischargeflow 100~ _
;.--~.
---l--
Peakflow ]
100%
- L% treated flow
10% enters
the treatment
chamber
"':.
Key:
Water
Bypass flow - - -
Treated flow - __
ACO Q-Ceptor bypass oil separators are In heavier rain, most of the pollution will Maintenance
designed to treat 10% of the peak flow be carried by the initial first flush of
into the unit. This 10% is known as the runoff, which will all be treated. As a Regular maintenance is essential to
treated flow. Flows in excess of this 10% result of this any pollution in the bypass ensure that a separator continues to
are allowed to bypass the treatment flow at the peak of the storm will have operate to its full design capability
chamber. been massively diluted. throughout its working life. This
In maintenance includes monitoring the oil
Runoff entering the unit is retained within ACO's design of bypass chamber ensures
and silt levels, and removing any
the treatment chamber for sufficient time that no bypass will occur before the
accumulated waste. Alarm systems are
to allow the oil carried in it to float to the designed treated flow is reached.
fitted to carry out this monitoring on a
top and for any silt in the water to settle Thereafter, the treated flow will continue
continuous basis. BS EN 858-2:2003
to the bottom of the tank. The clean to pass through the unit, with excess flow
requires that a physical inspection must
water remaining below the layer of (of up to 9 times the treated flow rate)
take place at intervals of no more than 6
floating oil discharges through the outlet. allowed to bypass the treatment chamber.
months. The standard also requires that
The ACO Q-Ceptor bypass separator is ACO Q-Ceptor bypass oil separators are every five years the separator must be
designed with a bypass chamber around available to BS EN 858-1 :2002 Class 1 emptied and given a general inspection to
the top of the unit that permits flows in or Class 2. When Class 1 effluent (better test the integrity and performance of the
excess of the treated flow to bypass the than 5 rng/l) is required, a coalescing system. The separator must be refilled
treatment chamber. filter is fitted to the unit. Without the with clean water following such an
coalescing filter the separators operate to inspection.
Bypass units are permitted in locations
Class 2 and achieve a treatment standard
where the risk of pollution is low, and in
of better than 100 rng/l.
particular where the risk of a large
volume of pollution is low. The reasoning
behind this is that most rainfall in the UK
is at an intensity of 0.0018 IIsm2 or less,
and all runoff from this light rain will pass
through the treatment chamber.
Aca Q-Ceptor bypass oil separators
ACO Q-Ceptor bypass separators should Design Example 1: ACO Q-Ceptor bypass separators are
be sized in accordance with the guidance Sizing a bypass separator available as Class 1 or Class 2
in PPG3. performance types. They are also
Assume you have a car park of 3,000m'.
available with or without a sampling
The appropriate size of separator is This is area A.
pump pre-fitted to the units.
calculated by applying a standard formula
to the area to be treated. The precise The nominal size of a bypass separator
Part numbers for chambers without
for a catchment of area A (m') is
formula depends on whether a full a sampling pump can be found in
retention or bypass separator is to be obtained using the following formula:
column A.
used. In all cases the area to be drained NSB = 0.0018 x A
is referred to as A. Part numbers for chambers with
Applying this formula to the car park of a sampling pump pre fitted can be
The Nominal Size (NS) is the flow rate, in 3000m' gives a result of 5.4. Therefore found in column B. .se
litres per second, which can be treated by this car park would require a bypass
III
(ij
the unit to the specified standard, Class 1 separator of size NSB6. C.
34500 34560 NSB3 3 30 Class 1 1670 45 300 2300 1200 1580 1067 917 300 102
34501 34561 NSB6 6 60 Class 1 3335 90 600 2300 1200 1800 1287 1137 300 116
34502 34562 NSB8 8 80 Class 1 4445 120 1000 2300 1200 2100 1587 1437 375 130
34503 34563 NSBlO 10 100 Class 1 5560 150 1000 2300 1200 2100 1587 1437 375 130
-----------------
34505 34565 NSB3 3 30 Class 2 1670 45 300 2300 1200 1580 1067 917 300 99
34506 34566 NSB6 6 60 Class 2 3335 90 600 2300 1200 1800 1287 1137 300 111
34507 34567 NSB8 8 80 Class 2 4445 120 1000 2300 1200 2100 1587 1437 375 125
34508 34568 NSBlO 10 100 Class 2 5560 150 1000 2300 1200 2100 1587 1437 375 125
III
10
1;
s: s:
OD
~
Cl ~
"
E
1550mm
*For optimum performance of each separator the pipe diameter stated in the chart must be used. Using pipe diameters less than those stated will reduce the efficiency of the
separator. Stated pipe diameters must not be exceeded. Pipe internal diameters in the chart refer to twinwal! or clay pipe work.
These products are subject to weight and dimensional tolerances. The dimensions shown on this page are for guidance purposes only_
Aca Q-Ceptor
34625 Ductile iron solid cover and frame D 400 0750 100 87.0
Extension shaft
Internal Diameter Length Width Overall Depth Overall Weight
Product Code Description (mm) (mm) (mm) (mm) (kg)
.o
34520 Extension shaft 0716 0865 1059 19.1
~
I 0865mm I
Extension shaft
III
-
Ancillaries
Length Width Overall Depth Overall Weight
Description (mm) (mm) (mm) (kg)
700745 Coalescing filter for NSB3 0230 660 1.2
Width overall
ffi
DJ
Coalescing filter
Stainless steel sampling pump with 4m hose
These products are subject to weight and dimensional tolerances. The dimensions shown on this page are for guidance purposes only.
ACO Q-Ceptor full retention oil separators
FULL RETENTION ~
.~~ ',,---~
~ /-,.,.0
SEPARATORS
--.,11-,-"1
'*
iii
c.
'r="
en
o
~
~
:;
LL
I
I III
water and rise above it within the separation chamber. Micro
particles are collected and combine on the coalescing filter until they 555* Area drained (m')
Full retention separators are used for example in vehicle maintenance 3-10 Peak flow (Ifs)
and refuelling areas or scrapyards.
Performance
1&2 class
Oil storage
30-100 capacity (litres)
---
SiIt storage
300-1000 capacity (litres)
'NS 10
Aca Q-Ceptor
Oil
~
100% treated flow
Peakflow 100% - - --
Key:
Treated flow - - -
ACO Q-Ceptor full retention oil separators ACO Q-Ceptor full retention oil separators Maintenance
treat all flows to the required effluent are available to BS EN 858-1:2002
standard, up to the designed flow rate of Class 1 or Class 2. When Class 1 effluent Regular maintenance is essential to
the unit. (better than 5 mgll) is required, a ensure that a separator continues to
coalescing filter is fitted to the unit. This operate to its full design capability
Thereafter, in extreme rainfall events and
filter allows very small drops of oil that are throughout its working life. This
at flow rates in excess of the design flow, too small to float upwards independently maintenance includes monitoring the oil
UI the runoff will still flow into the treatment to coalesce into drops which are large and silt levels, and removing any
chamber until the maximum hydraulic enough to float up into the retained oil. accumulated waste. Alarm systems are
capacity of the unit is reached. Without the coalescing filter the separators fitted to carry out this monitoring on a
Runoff entering the unit is retained within operate to Class 2 and achieve a treatment continuous basis. BS EN 858-2:2003
the treatment chamber for sufficient time standard of better than 100 mgll. requires that a physical inspection must
to allow the oil carried in it to float to the take place at intervals of no more than 6
ACO full retention separators are fitted with
top and for any silt in the water to settle months. The standard also requires that
an Automatic Closure Device (ACD). This
to the bottom of the tank. every five years the separator must be
is a float which is weighted so that it floats
emptied and given a general inspection to
in water but not in oil. The ACD ensures
test the integrity and performance of the
that if there is a large pollution event that
system. The separator must be refilled
fills the oil capacity of the separator (or if
with clean water following such an
the unit is not being regularly maintained
inspection.
and the oil level builds up) then the outlet
of the unit is closed and the oil retained in
the unit cannot be washed out into the
outflow system.
ACO Q-Ceptor full retention oil separators
ACO Q-Ceptor full retention separators Design Example 2: ACO Q-Ceptor full retention separators
should be sized in accordance with the Sizing a full retention separator are available as Class 1 or Class 2
guidance in PPG3. performance types. They are also
Assume you have an HGV yard of 500m2. available with or without a sampling
The appropriate size of separator is This is area A. pump pre-fitted to the units.
calculated by applying a standard formula
The nom inaI size of a fu 11 retention
to the area to be treated. The precise Part numbers for chambers without
separator for a catchment of area A (rn")
formula depends on whether a full a sampling pump can be found in
is obtained using the following formula: column A.
retention or bypass separator is to be
used. In all cases the area to be drained NS = 0.018 x A
is referred to as A. Part numbers for chambers with a
Applying this formula to the HGV yard of sampling pump pre-fitted can be found
The Nominal Size (NS) is the flow rate, in 500m2 gives a result of 9. Therefore this in column B.
litres per second, which can be treated by yard wou Id require a fu 11 retention
the unit to the specified standard, Class 1 separator of size NSlO.
or Class 2. Full retention separators are
referred to as NS (Nominal Size).
Oil Silt ~
.s
Area Storage Storage Depth Inlet Outlet Pipe e
Product Product Nominal Peak Performance Drained Capacity Capacity Overall Height Height Diameter Weight
'"
0-
Code A Code B Size Flow (Ifs) Class m2 (litres) (litres) (mm) (mm) (mm) (mm) (kg) il:
c
o
34510 34570 NS3 3 Class 1 167 30 300 1730 1200 1580 970 950 110 78 ~
34511 34571 NS6 6 Class 1 333 60 600 1730 1200 1800 1218 1198 160 99 ~
34512 34572 NS8 8 Class 1 444 80 1000 1730 1200 2100 1518 1498 160 113 :;
LI..
34513 34573 NSlO 10 Class 1 555 100 1000 1730 1200 2100 1518 1498 160 113
34515 34575 NS3 3 Class 2 167 30 300 1730 1200 1580 970 950 110 77
34516 34576 NS6 6 Class 2 333 60 600 1730 1200 1800 1218 1198 160 96
34517 34577 NS8 8 Class 2 444 80 1000 1730 1200 2100 1518 1498 160 110
34518 34578 NSlO 10 Class 2 555 100 1000 1730 1200 2100 1518 1498 160 110
III
f"
~
s:
.s:
cc ~
o.
o
:l"
ec
i i!
;;
:s ~
~
o
1550mm
These products are subject to weight and dimensional tolerances. The dimensions shown on this page are for guidance purposes only.
Aca Q-Ceptor
34625 Ductile iron solid cover and frame D 400 0750 100 87.0
Extension shaft
,
Internal Diameter Length Width Overall Depth Overall Weight
Product Code Description (mm) (mm) (mm) (mm) (kg)
.e
34520 Extension shaft 0716 0865 1059 19.1
~
I 0865mm I
Extension shaft
-
Ancillaries
III
Length Width Overall Depth Overall Weight
Description (mm) (mm) (mm) (kg)
700745 Coalescing filter for NS3 0230 660 1.2
701580 Automatic Closure Device (ACD) for NS3 0160 265 2.8
701583 Automatic Closure Device (ACD) for NS6, 8 & 10 0220 420 7.1
Width overall
ffi i
Width overall
[J] C1lliI-~D.~
~ >
00
=
Coalescing filter Automatic Closure Device (ACD) Stainless steel sampling pump with 4m hose
These products are subject to weight and dimensional tolerances. The dimensions shown on this page are for guidance purposes only.
Aca Q-Ceptor alarm systems
BS EN 858-1 :2002 and the Environment In order to meet this requirement, ACO The standard range of mains powered
Agency's Pollution Prevention guidelines offer a full range of Pepperl + Fuchs analogue alarm systems provides high
(PPG3) require that all oil separators must visual and audible electronic alarm levels of environmental safety, is simple to
be fitted with an automatic alarm/warning systems. The alarms are designed to install and provides an economical solution
device to provide visual and audible continuously monitor the critical operating where the necessary cabling and ducting
warning when the level of oil reaches 90% conditions of the separator and provide a can be provided. To ensure precise
of the storage volume under static liquid warning early enough to prevent any monitoring in any situation, all of the
level conditions, These alarms/warning discharge of pollutants into the alarm systems can be fitted with up to
devices indicate that the separator is in environment. All the alarm systems can three sensor probes within the separator
need of immediate emptying for it to be fitted either during installation and for oil, silt and high liquid levels.
continue to work effectively, commissioning of a new oil separator, or
to existing installations.
SPECIFICATION PROCESS
To simplify specification and ordering ~ Sensor probes Housing for control unit
ACO provide alarm systems as complete
installation sets. Each alarm system set ~ Control unit ~ Assembly accessories
consists of the following components: (with audible and visual warning) (including cable connector, fasteners
and hangers)
- -
ACO Q-Ceptor standard alarm system installation sets
Description
34602 Separator alarm set with oil, silt and high liquid level sensor probes 230V AC
34603 Separator alarm set with oil and high liquid level sensor probes 230V AC
Note: All sensor probes of the alarm systems feature ATEX-approval, meaning they are approved for use in explosive areas of zone O.
'"
•
E
, •... ~
•it
,'- ~
11 E
~ a ~,
.,---- .,
xl xl xl x2 x2 xl xl xl xl xl
/
--
,~ "
~~ III
xl xl xl xl xl x3 xl xl x2
Separator alarm set with oil sensor probe Separator alarm set with oil, silt and separator alarm set with oil and
high liquid level sensor probes high liquid level sensor probes
Alarm options
ACO can supply digital GSM alarm Battery and solar powered units give
systems including mains, battery or solar greater installation flexibility where oil
powered units. GSM alarm systems are separators are used in areas without a
ideal for areas where people are not readily available power supply. For full
present and send an SMS (text) warning details of available options please contact
message via a GSM mobile phone the ACO Water Management Design
network, offering 24/7 protection. Services Team on 01462 816666.
~ ~
Standard visual and Standard mains power Optional battery power Optional solar power Optional GSM TEXT
audible warning function (230 VAC) operation (9 V DC) operation 02-30 V DC) warning to mobile phone
Aca Q-Ceptor
Installation notes
R
~
Contractors are advised to obtain a copy of the full installation recommendations. To do so, please contact
the ACO Water Management Design Services Team
»:St~;~~
00 Tel: 01278 671927
Installation detail
Alarm configuration
o High level alarm sensor probe
o Oil level sensor probe (mandatory)
e Silt level sensor probe
l. The customer shou Id ensu re that the concrete, is level and at the correct height. 9. Install a duct (with drawstrings) for the
requirements for their particular site Check the orientation. Allow the concrete electrical cabling to the alarm.
conditions are met, taking engineering to harden.
10. Place further concrete backfill to the
advice where necessary. These
5. Add 500mm depth of water to the unit, in pours of maximum 500mm height
recommendations assume that the unit is
inside of the unit. Carefully place allowing the concrete to harden between
to be installed with a concrete backfill.
additional concrete to the sides of the unit pours.
2. Lift using a forklift through the slots to a level between 400mm and 500mm III
11. Fit the cover and frame.
under the base or webbing slings fixed above the base of the unit. Do not use
through the lifting holes on the sides of the vibrating pokers. Check that the unit is still 12. If a sampling pump is to be fitted, fix
unit. Do not lift the unit using slings correctly positioned and level. Allow this the top hose clamp near to the underside
around the bypass channel. Take care that concrete to harden. of the cover and attach the hose to the top
the units do not tip during handling. Do hose clamp.
5. Add water to fill the unit to the invert of
not drag, drop or roll the units. Store the
the outlet pipe. Carefully place additional 13. Fit the alarrnts), This work is to be
units on firm level ground.
concrete to the sides of the unit to a level carried out by a qualified electrician. The
3. Excavate a hole to receive the unit, just below the outlet pipe level, ensuring alarm probes are to be hung at the correct
allowing for a minimum of 200mm there is sufficient room left for the levels, as shown in the detailed installation
thickness of concrete below and all around installation of the pipework. Allow this instructions.
the unit and with sufficient working space concrete to harden.
for the connection of pipework, ducts and 14. Ensure any debris is cleared from
7. Connect the inlet and outlet pipework, inside the unit. Top up the unit with clean
vents. Any unsuitable ground is to be
vent pipe and bypass access pipe. The water. Fit the float (only required in full
removed and replaced. Engineering advice
bypass separators have four possible pipe retention separators) and the coalescing
may be necessary. The excavation is to be
diameter connections. Cut the connection filter (only required in Class 1 separators).
kept free of water.
spigot at the appropriate location - see full Ensure that the float has floated up off its
4. All concrete used in the installation is to installation recommendations for further seating, (and if necessary lift it off its
be of minimum grade C15/20. Where guidance. Using pipe diameters other than seating so that it is floating).
necessary a higher specification of those stated in the brochure and guidance
concrete may be required. Engineering will reduce the efficiency of the separator.
~
advice should be sought. Pour a minimum ~
8. If an extension shaft is required, cut the An electronic version of the
200mm thickness of concrete onto the
shaft to the correct length and fit it to the ACa Q-Ceptor installation
base of the excavation, and whilst the
top of the unit with sealant 8- 10mm thick. detail is available to down load from the
concrete is still wet carefully lower the
separator unit onto the concrete. Check ACa website. Visit www.aco.co.uk.
that the unit is fully supported by the
ACO Q-Ceptor
+-«,
For a bypass separator, cut the Excavate a hole 200mm wider and Check the level of the inlet and outlet
connection collar to suit the required size deeper than the separator chamber. Set pipes and add approximately 500mm of
of connecting pipework. the chamber to reqi ired level on a water to the chamber. Haunch with
minimum 200mm cleep bed of concrete between 400mm and 500mm of
(minimum grade 16(20). Ensure inlet and concrete. Once completed, check levels.
outlet are at the correct orientation and Allow concrete to harden.
level. Allow concrete to harden.
/-G-
. :a:rt'to"rf"
.--~
-ix-
"""~
01
Add more water to the separator and Push connecting pipe into the collar and Fit extension shaft if required and cut to
backfill with concrete, keeping the water make good a joint with caulking and a correct height, using sealant to ensure a
approximately 500mm above the suitable mortar or sealant. Fit bypass access watertight joint between the shaft and the
concrete level. Fill the unit with water to pipe if required. Connect the vent pipe. separator. Complete fitti ng of the
the invert level of the outlet pipe. Backfill Connect alarm cable duct through extension sampling pump hose (if required). Backfill
with concrete until the concrete is just shaft (or neck of separator) and seal. with concrete in 500mm steps, allowing
below the outlet pipe level, ensuring that concrete to harden between pours. Brace
there remains adequate working room to the inside of the extension shaft if
fit the pipework. necessary to avoid distortion during the
concrete pours. Continue until final
concrete level is reached (just below
underside of cover frame).
Step 7: Step 8:
Trim extension shaft to correct height. Fit Ensure that the unit is free from all debris
the cover frame. Fit the alarm system in and fill with water to the outlet level.
accordance with the manufacturer's Ensure that the float is floating (if
installation recommendations - this should applicable) and the filter is correctly
be carried out by a qualified electrician. positioned (if applicable). Fit the cover.
Lower the ACD into position (full retention
separators only). Lower the filter into
position (Class 1 separators only).
III
ACO Q-Ceptor
In order to ensure the reliable functioning The oil separator shall be an ACO ACO Q-Ceptor Oil Separator should be
of oil separators and ongoing Q-Ceptor Oil Separator supplied by specified in section R12:421. Assistance
environmental protection they require ACO Water Management, [Full Retention in completing this clause can be found in
regular maintenance and servicing. or Bypass], [size NS* or NSB*], [Class 1 the ACO Water Management entry in NBS
Unless this is done, environmental or Class 2#]. The unit shall be Plus, or please contact the ACO Water
damage and the resulting risk of liability manufactured from High Density Management Design Services Team.
cannot be prevented. Polyethylene and include (for Class 1
Note: A specification in NBS formal is
separators) a coalescing filter available 10 down load from www.lhenbs.com
ACO service partners work closely with
manufactured from polypropylene fibres or www.aco.co.uk.
the UK Environment Agencies and are
o
reinforced with stainless steel wire and
able to offer ongoing maintenance and
include (for full retention separators) a
servicing programmes, waste disposal,
weighted float automatic closure device. Recycling
inspection, testing and full installation
The unit is to be designed and
and commissioning of oil separators and
manufactured in accordance with All the components of ACO Q-Ceptor are
alarms. For further details please contact
BS EN 858-1, and is to conform to the recyclable. Separate the units into the
the ACO Water Management Design
recommendations in the Environment plastic and metal parts and recycle in
Services Team on 01462 816666.
Agency Guidelines PPG3. accordance with local regulations.
The oil separator is to be installed in
accordance with the manufacturer's
recommendations.
* insert nominal size as required
# insert the required option
22
III
Certification
ACO Q-Ceptor oil separators are fully certified to BS EN 858-1:2002 and BS EN 858-2:2003.
Test certificates are available on request. Please contact the ACO Water Management Design Services Team on 01462
816666 for further information.
BS EN 858-1: 2002
BS EN 858-2:2003