Pcse 100 Et K 003 1 Cables de Instrumentacion

1 ISSUE FOR DESIGN 06-06-2009 DLB VSE GLK
0 ISSUE FOR DESIGN 22-05-2009 DLB VSE GKL

A ISSUE FOR APPROVAL 23-04-2009 DLB VSE GKL
REV. DESCRIPTION DATE BY CHK. APPD.
TECHINT N: 3411ISP100003
PROJECT: PER CAMISEA SECOND EXPANSION (PCSE)

TITLE:
INSTRUMENT CABLES
P&P FACILITIES DEPARTMENT TECHNICAL SPECIFICATION

All the information contained in SCALE DOCUMENT N: Revision
this document is confidential and
property of Pluspetrol, and the
totally or partial copy or -
PCSE-100-ET-K-003 1
reproduction of it is prohibited
without previous authorization. REPLACE: Page 1 of 38
DOCUMENTUM
TECHINT N 3411 I SP 100003
CLIENT: PLUSPETROL PERU CORPORATION S.A.

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INSTRUMENT CABLES PCSE-100-ET-K-003

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TECHNICAL SPECIFICATION Page: 2 of 38
TABLE OF CONTENTS
1. SCOPE .................................................................................................................................................. 3
2. PARTICULAR DESCRIPTION................................................................................................................ 3
3. REFERENCED CODES, STANDARDS, AND OTHER DOCUMENTS ...................................................37
4. COLOR CONVENTION .........................................................................................................................38


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1. SCOPE
This Specification complements Pluspetrol Specifications PCSE-100-ET-K-010, for technical requirements for
Instruments cable supply, to be installed in Camisea Second Expansion Project, for Pluspetrol Per S.A.
2. PARTICULAR DESCRIPTION
2.1. Type 1. Multi-pairs (multi-triads) cables for Analog signals (ITC Type)
Type ITC cable, apt for buried concrete encased non-metallic duct bank installation (Class I, div.2). Flame
propagating, sunlight, moisture and hydrocarbons resistant. Voltage rating: 300 V. Max. Temperature rating:
105 C.
This cable shall be used for analog signals between Central Control Room (CCR) and Junction Boxes (JB) in
field to:
a) Turbine Control Panel. This cable will run under electrical duct banks.
Multi-pairs (multi-triads) assembled with twisted pairs (triads) individually and overall shielded,
communication wire and rip cord.
Construction: 7 wires stranded copper conductors.
Conductor size:
- Multi-pairs (multi-triads): 16 AWG (1.35 mm)
Insulation and Jacket:

- Material: PVC (105 C)
- Insulation thickness: 0.016 inches (0.4 mm)
- Multi-pairs (multi-triads) Jacket thickness: 0.059 inches (1.5 mm)
Individual and Overall shield:

Aluminum/polyester shield, 25% minimum overlapped, Thickness: 25/50 microns
Overall shield with coated copper drain wire.
Color code:
- Pairs: Black / white
- Triads: Black / white / red
- Jacket: Black
Identification:
Multi-pairs (Multi-triads):
- Pairs (Triads): Pair (triad) number
- Jacket: Number of pairs (triads), conductors size, insulation type, type of cable (TC, MC, etc),
Approval mark of listing authority (UL, IEC, BS, DIN or equivalent).
Identifications shall be repeated every meter (aprox.)

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2.2. Type 2. Multi-pairs (multi-triads) cables for Digital signals (ITC Type)
105 C.
This cable shall be used for digital signals between Central Control Room (CCR) and Junction Boxes (JB) in
field to:
Multi-pairs (multi-triads) assembled with twisted pairs (triads) overall shielded, communication wire
and rip cord.
Conductor size:

Overall shield:
Color code:
- Jacket: Black
Identification:
2.3. Type 3. Multi-pairs cables for Thermocouple extension (ITC Type)

105 C.

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This cable shall be used for thermocouple signals between Central Control Room (CCR) and Junction Boxes
(JB) in field to:
Multi-pairs assembled with twisted pairs individually and overall shielded, communication wire and rip
cord.
Construction: Solid wires conductors.
Conductor size:
- Multi-pairs: 16 AWG (1.35 mm)

- Single pairs Jacket thickness: 0.035 inches (0.9 mm)
- Multi-pairs Jacket thickness: 0.055 inches (1.4 mm)

Color code:
Thermocouple K type (KX cable)
Positive: Yellow
Negative: Red
Jacket: Yellow
Thermocouple J type (JX cable)

Positive: White
Negative: Red
Jacket: Black
Identification:
Multi-pairs:
- Pairs: Pair number

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2.4. Type 4. Multi conductor cables for Digital signal (for solenoid valves) (TC
Type)
Type TC cable, apt for buried concrete encased non-metallic duct bank installation (Class I, div.2). Flame
75 C.
This cable shall be used for solenoid valves signals between Central Control Room (CCR) and Junction Boxes
(JB) in field to:
Multi conductors assembled with overall shielded.
Construction: 7 wires Annealed copper conductors.
Conductor size:
- Multi conductors: 14 AWG (2.1 mm)

- Material: PVC
- Multi conductors Jacket thickness: 0.045 inches (1.1 mm) (up to 9 conductors)
0.060 inches (1.5 mm) (12 or more conductors)
Overall shield:
Overall shield with Tinned copper drain wire.
Color code:
- Conductors: white
- Jacket: Black
Identification:
- Conductors: Conductor number
Approval mark of listing authority (UL, Cits for UL, IEC, BS, DIN or equivalent).
2.6. Type 6. Single pairs cable for Analog and Digital signals (MC Type)
Type MC (Metal Clad) cable, apt for Class I, div.1, Flame propagating, sunlight, moisture and hydrocarbons
resistant. Voltage rating: 600 V. Max. Temperature rating: 90 C.
This cable shall be used for analog and digital signals between Instruments and Junction Boxes (JB) in field to:

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a) Safety Shut down System (SSS). This cable will run in rigid conduits without fittings.
Single-pairs assembled with twisted pairs and overall shielded, corrugated aluminum sheath and rip
cord.
Conductor size:
- Single pairs (triads) : 16 AWG (1.35 mm)

- Single pairs Inner Jacket thickness: 0.035 inches (0.9 mm)
- Single pairs Outer Jacket thickness: 0.050 inches (1.3 mm)
Overall shield:
Protective Armour:
Welded corrugated aluminum sheath.
Color code:
- Inner and outer Jacket: Black
Identification:
Single pairs: conductors size, insulation type, type of cable (TC, MC, etc), Approval mark of listing
authority (UL, IEC, BS, DIN or equivalent).
Identifications shall be repeated every meter (aprox)
2.7. Type 7. Single-pairs cables for Fieldbus signals (MC Type) (Intrinsically
Safe System)
Type MC (Metal Clad) cable, apt for Class I, div. 1, Flame propagating, sunlight, moisture and hydrocarbons
Nominal Impedance: 100 ohm @ 31.25 Khz. Nominal resistances: 22.5 ohm/km.
Nominal attenuation (aprox.): 0.9 dB / 1000.
Apt to Intrinsically Safe Systems
This cable shall be used for fieldbus signals between Instruments and Junction Boxes (JB) in field to:
a) Process Control System (PCS). This cable will run in rigid conduits without fittings.

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Single-pairs assembled with twisted pairs overall shielded, corrugated aluminum sheath and rip cord.
Conductor size:
- Single pairs: 18 AWG (0.8 mm)

Overall shield:
Protective Armour:
Color code:
- Inner Jacket: Black
- Outer Jacket: Light Blue (Intrinsic Safe Systems)
Identification:
2.9. Type 9. Single pairs cable for Analog and Digital signals (MC Type)
(Intrinsically Safe System)
a) Process Control System (PCS) for no fieldbus instruments. This cable will run in rigid conduits without
fittings.
Single-pairs assembled with twisted pairs and overall shielded, corrugated aluminum sheath and rip
cord.


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Conductor size:
- Single pairs (triads): 16 AWG (1.35 mm)

Overall shield:
Protective Armour:
Color code:
- Outer Jacket: Light Blue (Intrinsically Safe System)
Identification:
2.10. Type 10. Single triads cable for Analog and Digital signals (MC Type)
a) Safety Shut down System (SSS) . This cable will run in rigid conduits without fittings.
Single-triads assembled with twisted triads and overall shielded, corrugated aluminum sheath and rip
cord.
Conductor size:
- Single triads: 16 AWG (1.35 mm)


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- Single triads Inner Jacket thickness: 0.035 inches (0.9 mm)
- Single triads Outer Jacket thickness: 0.050 inches (1.3 mm)
Overall shield:
Protective Armour:
Color code:
- Triads: Black / white/ red
- Outer Jacket: Black
Identification:
2.11. Type 11. Analog signal cables (MC Type)

Multi-pair (multi-triads) cables
Type MC (Metal Clad) cable, apt for cable trays installation (Class I, div.1). Flame propagating, sunlight,
moisture and hydrocarbons resistant. Voltage rating: 600 V. Max. Temperature rating: 90 C.
field to:
a) Safety Shut down System (SSS). This cable will run on dedicated cable trays.
Multi-pairs (multi-triads) assembled with twisted pairs (triads) individually and overall shielded,
corrugated aluminum sheath and rip cord.
Conductor size:

- Multi-pairs (multi-triads) Inner Jacket thickness: 0.06 inches (1.5 mm)
- Multi-pairs (multi-triads) Outer Jacket thickness: 0.050 inches (1.3 mm)


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Protective Armour:
Color code:
Identification:
2.12. Type 12. Digital signal cables (MC Type)

field to:
Multi-pairs (multi-triads) assembled with twisted pairs (triads) overall shielded, corrugated aluminum sheath
and rip cord.
Conductor size:
- Multi-pairs (multi-triads) : 16 AWG (1.35 mm)

- Multi-pairs (multi-triads) Inner Jacket thickness: 0.06 inches (1.5 mm)
- Multi-pairs (multi-triads) Outer Jacket thickness: 0.050 inches (1.3 mm)

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Overall shield:
Protective Armour:
Color code:
Identification:
2.15. Type 15. Analog signal cables (MC Type) (Intrinsically Safe System)
Multi-pair cables
This cable shall be used for analog and Fieldbus signals between Central Control Room (CCR) and Junction
Boxes (JB) in field to:
a) Process Control System (PCS). This cable will run on dedicated cable trays.
Multi-pairs assembled with twisted pairs individually and overall shielded, corrugated aluminum
sheath and rip cord.
Conductor size:

- Material: PVC (90)
- Multi-pairs Inner Jacket thickness: 0.06 inches (1.5 mm)
- Multi-pairs Outer Jacket thickness: 0.050 inches (1.3 mm)


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Protective Armour:
Color code:
Identification:
Multi-pairs:
2.20. Type 20. Analog signal cables (Indoor Type)

Single and multi-pair (multi-triads) cables
Cable apt for indoor installation (non hazardous area), Flame propagating and moisture resistant. Voltage
rating: 300 V. Max. Temperature rating: 105 C.
Single and multi-pairs (multi-triads) assembled with twisted pairs (triads) individually and overall shielded,
communication wire and rip cord.
Conductor size:

- Single pairs (triads) Jacket thickness: 0.035 inches (0.9 mm)

Color code:

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- Jacket: Black
Identification:
Single pairs (triads): conductors size, insulation type.
2.21- Type 21- Digital signal cables (Indoor Type)

Single and multi-pair (multi-triads) cables
Cable apt for indoor installation (non hazardous areas), Flame propagating and moisture resistant. Voltage
rating: 300 V. Max. Temperature rating: 105 C.
Single and multi-pairs (multi-triads) assembled with twisted pairs (triads) overall shielded, communication wire
and rip cord.
Conductor size:

- Single pairs (triads) Jacket thickness: 0.035 inches (0.9 mm)
Overall shield:
Color code:
- Jacket: Black
Identification:

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Single pairs (triads): conductors size, insulation type.

2.22. Type 22. Digital signal cables (MC Type) (Intrinsically Safe System)
Multi-pair cables
field to:
Multi-pairs assembled with twisted pairs overall shielded, corrugated aluminum sheath and rip cord.
Conductor size:

- Material: PVC (90)
- Multi-pairs Inner Jacket thickness: 0.06 inches (1.5 mm)
- Multi-pairs Outer Jacket thickness: 0.050 inches (1.3 mm)
Overall shield:
Protective Armour:
Color code:
Identification:

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Multi-pairs:
2.23. Type 23. Multi conductor cables for Digital signal (MC Type)
This cable shall be used for interconnection signals between field-mounted Process Analyzers and Analyzer
Control Module (ACM). This cable will run on dedicated cable trays.
Conductor size:

- Material: PVC (90C)
Protective Armour:
Color code:
- Conductors: white
- Jacket: Black
Identification:
2.24. Type 24. Multi-pairs cables for Communication signals (PLTC Type)

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Type PLTC cable. Flame propagating, sunlight, moisture and hydrocarbons resistant. Voltage rating: 300 V.
Max. Temperature rating: 105 C.
This cable shall be used for communication signals between Analyzer Control Module (ACM) and Multiplexer
(MUX). This cable will run in rigid conduits.
Multi-pairs assembled with twisted pairs overall shielded, communication wire and rip cord.
Conductors size:
- Multi-pairs: 22 AWG

Overall shield:
Color code:
- Jacket: Black
Identification:
Multi-pairs:
2. 26. Type 26-A. Single-pair cables for Thermocouple extension (SWA Type)
Type SWA (Steel wire armor) cable, apt for Class I, div.2. Flame propagating, sunlight, moisture and
hydrocarbons resistant. Voltage rating: 300 V. Max. Temperature rating: 105 C.
This cable shall be used for thermocouple signals between Flare stack and Heaters thermocouples and field
mounted Local Control Panels. This cable run on dedicated cable tray.
Single-pair assembled with twisted pair overall shielded, communication wire and rip cord.
Conductor size:
- Single-pair: 16 AWG (1.35 mm)


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Overall shield:
Protective Armour:
Overlapped corrugated aluminum sheath.
Color code:
Positive: Yellow
Negative: Red
Jacket: Yellow

Positive: White
Negative: Red
Jacket: Black
Identification:
Jacket: conductors size, insulation type, type of cable (TC, MC, etc), Approval mark of listing authority
(UL, IEC, BS, DIN or equivalent).
Type 26-B. Single-pair cables for Thermocouple extension (MC Type)

Type MC (Metal clad) cable, apt for cable trays installation (Class I, div.1). Flame propagating, sunlight,
This cable shall be used for thermocouple signals between Flare stack and Heaters thermocouples and field
mounted Local Control Panels. This cable run on dedicated cable tray.
Single-pair assembled with twisted pair overall shielded, communication wire and rip cord.
Conductor size:
- Single-pair: 16 AWG (1.35 mm)


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Overall shield:
Protective Armour:
Overlapped corrugated aluminum sheath.
Color code:
Positive: Yellow
Negative: Red
Jacket: Yellow

Positive: White
Negative: Red
Jacket: Black
Identification:
Jacket: conductors size, insulation type, type of cable (TC, MC, etc), Approval mark of listing authority
(UL, IEC, BS, DIN or equivalent).
2.27. Type 27. Coaxial cables for Communication signals (MC Type)
Type MC (metal clad) cable, apt for cable trays installation (Class I, div.1). Low attenuation, flame propagating,
sunlight, moisture and hydrocarbons resistant.
This cable shall be used for communication signals between Solar Remote Control Console and Solar Turbine
Control J-Box. This cable run on dedicated cable tray.
Cable Type: RG-6/U.
Conductor size: 18 AWG
Insulation: Foamed polyethylene.
Shield: Duobond IV quad shield foil, 60% aluminum braid, foil, 40% aluminum braid.

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Protective Armour: Overlapped corrugated aluminum sheath.
Color code: Jacket: Gray PVC
Identification: Jacket: Number of pairs (triads), conductors size, insulation type, type of cable (TC, MC,
etc), Approval mark of listing authority (UL, IEC, BS, DIN or equivalent).
2.28. Type 28. Single and Multi-conductor cables for RS 485

Type Industrial RS 485 PLTC cable, twisted pairs, flame propagating, and sunlight. This cable shall be used
for communication signals between field-mounted Multivariable Ultrasonic transmitters and Flow computer in
Control Room, and N P Local Control Panel and Turbocompressor Control System. This cable will run in rigid
conduits and under electrical ducts banks.
Single and Multi-conductors assembled with overall shielded, communication wire and rip cord.
Conductor size:
- Multi conductors: 24 AWG

- Material: PVC or PE
Overall shield:
100% coverage aluminum/polyester and 90% coverage tinned cooper braid shield.
Color code:
- Conductors:
- Pair 1: white, blue
- Pair 2: white, orange
- Jacket: Black or Grey
Identification:

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2.29. Type 29. Device Net cables for communication signals

Cable for Device Net service between MCC and PCS apt for cable tray installation, class1 round Device Net
cable 2 pairs, 1 18 AWG (19x30) tinned copper data pair, 1 15 AWG (19x29) tinned copper power pair,
each with individual foil shields, 16 AWG (19x29) tinned copper drain wire, overall tinned copper braid, oil-
resistant PVC jacket.
Electrical Characteristics:
- Max. Operating voltage: 600V, Max. Current/condr @ 25C (16 AWG): 8 A
- Max. Capacitance between conductors of data pr @ 1 KHz: 14.7 pf/ft.
- Impedance @ 500 KHz (data pr only): 120 +/- 12 ohms
- Max. Delay (data pr only): 1.6 ns/ft.
- Nom. Attenuation (data pair only): @ 125 KHz: .13 dB/100, @ 500 KHz: .25 dB/100,
@ 1 MHz: .40 dB/100
- Max. Conductors DC resistance: @ 20 deg C (18 AWG): 6.9 ohms/1000
@ 20 deg C (16 AWG): 4.5 ohms/1000
- Nom. Shield DC resistance: @ 20 deg C: 1.75 ohms/1000
Physical Characteristics:
- Temperature rating: -20 to +75 C
- Maximum pulling tension: 190 Lbs.
- Overall diameter: .502 nominal, min. Bend radius: 5, nom. Weight/1000: 135 Lbs estimated

- Data pair: Fr polypropylene
- Power pair: PVC/Nylon
- Jacket material: PVC (gray) sunlight resistant
Overall shield:
- Type shield and % coverage: (individual) poly/alum 100%, (overall) TC braid 65 %
- Specifications: UL type TC (UL 1277) Sun resistant, open wiring CSA AWN I/II A/B FT1. ODVA type 5
trunk.
Color code:
- Data pair: Blue and White
- Power pair: Black and Red
Identification:

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2.30. Type 30. Industrial Ethernet Cable for Ethernet Communication.

Cable for Ethernet Communication between PCS and PLCs of Local Panels according to specification
Industrial Ethernet Cable, Shielded Cat 5e cable, if required by the application a higher category shall be
provided. 24 AWG solid bare copper, four (4) twisted pair, and sun and oil-resistant PVC black jacket. Outer
shield: Braid Tape of aluminum foil-polyester Tape/TC-Tinned Cooper. This cable will run in rigid conduits
except for control building.
- Max. Operating voltage - UL: 300VRMS
- Nominal Mutual Capacitance @ 1 KHz: 15 pF/ft.
- Max. Capacitance Unbalance (pF/100m): 330 pF/100m.
- Max. Delay (ns/100m): 538 @ 100MHz ns/100m
- Max. Conductors DC resistance @ 20 deg C: 9.38 ohms/100m
Physical Characteristics:
- Temperature rating: -25 to +75 C
- Insulation material: Data pair: PO- polyoleofin
- Maximum pulling tension: 75 Lbs.
- Overall diameter: .330 nominal
- Min. Bend radius: 1.32
- Nom. Weight/1000: 50 Lbs estimated

- Jacket material: PVC sunlight resistant, oil-resistant
Overall shield:
- NEC/(UL): UL Subject 444
- IEC: IS 11801 Category 5
Color code:
- Jacket: Black
Identification:
2.31. Type 31. Type Fiber Optic cable for communications (Armor Type)

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Multimode type, water blocked, with flame propagating, sunlight, water and hydrocarbons resistance. Loose
tube Jacket witch steel armor for direct burial in a harsh petrochemical environment. It shall be able to be
installed in cable trays or buried.
Fiber optic cable shall be used for communications between Malvinas Central Control System and several field
mounted PLCs of DeltaV I/O Remote.
Construction: 6 fibers
Fiber core diameter: 50 m.
Cladding Diameter: 125 m.
Performance: 850/1310 nm.
Fiber Attenuation: Max. 3,0 dB/km
Protective Armour: Type corrugated, material steel.
Color code: Jacket: Black PE or PVC
Identification: Jacket: manufacturer standard. Fibers: different colors, type of cable (TC, MC, etc),
2.32. Type 32. Type Fiber Optic cable for communications (MC Type)
Multimode type, water blocked, with flame propagating, sunlight, water and hydrocarbons resistance.
Breakout cables jacket, witch steel clad armor for direct burial in a harsh petrochemical environment. It shall be
able to be installed in cable trays or buried.
Construction: 12 fibers.
Cladding Diameter: 125 m.


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Fiber Attenuation: Max. 3,4 dB/km and 200/500Mhs-km
Protective Armor: Overlapped corrugated aluminum sheath.
Color code: Jacket: Gray PVC
2.33. Type 33. Single pairs cable for Analog and Digital signals (SWA Type)
a) Safety Shut down System (SSS). This cable will run in rigid conduits without fittings.
Single-pairs assembled with twisted pairs and overall shielded.
Conductor size:
Specification:
Nominal voltage: 300 Volt - PLTC.
Service temperature: 105C maximum.
Standards: IRAM IAP IEC 79-14 suitable for 0 zone classified areas, intrinsically safe systems. NEC
Code, sec. 725 PLTC, sec. 727 ITC, sec. 800 communications, classified areas Class I, division 2 and
Class II, division 2.
Construction: UL 13 PLTC Type.
Fire: UL 1685 fire retardant.
Hydrocarbons: Degradation resistant, ASTM D 1239, NF C 32-200.
Description:
Conductor: Annealed copper, 7-wire, class B.
Insulation: PVC.
Lay: 50 mm (20 twists/m).
Shielding: Aluminum-polyester tape and tinned copper drainage wire, 7-wire, class B.
Unshielded pair: Polyester tape wrapped.
Sheath: Black PVC, fire retardant, resistant to mineral oil, sunlight and hydrocarbons.
Ripping: Polyamide ripcord under the sheath.
Color code:

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Pair: Black / White.

Inner jacket: Black.
Outer jacket: Black.
Identification:
Jacket: 1 PAIR CABLE, Type of cable (TC, MC, SWA, etc) Conductors size, Insulation type, Approval
mark of listing authority (UL, IEC, BS, DIN or equivalent).
Protective Armor:
Zinc-coated steel wires armor plus black PVC sheath, fire retardant, resistant to sunlight, mineral oil and
hydrocarbons.
2.34. Type 34. Single-pairs cable for Fieldbus signals (SWA Type) (Intrinsically
Safe System)
Type SWA (Steel wire armor) cable, apt for Class I, div. 2. Flame propagating, sunlight, moisture and
Nominal Impedance: 100 ohm @ 31.25 Khz. Nominal resistance: 22.5 ohm/km.
Nominal attenuation (aprox.): 0.9 dB / 1000.
Apt to Intrinsically Safe Systems,

This cable shall be used for fieldbus signals between Instruments and Junction Boxes (JB) in field to:
a) Process Control System (PCS). This cable will run in rigid conduits without fittings.
Single-pairs assembled with twisted pairs overall shielded.
Conductor size:

Overall shield:
Specification:

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Rated voltage: 300 Volt.

Standards: IEC 1158-2. IRAM IAP IEC 79-14, suitable for 0 Zone classified areas, intrinsically safe
systems. NEC Code, sec. 725 PLTC, sec. 727 ITC, sec. 800 communications, classified areas Class I div.
2 and Class II div. 2.
Fire: Fire retardant UL 1685.
authority (UL, IEC, BS, DIN or equivalent). Identifications shall be repeated every meter (aprox)
Description:
Conductor: Annealed copper, Class B.
Conductors' gauge: 18 AWG.
Insulation: Polyolefin.
Shielding: Aluminum-polyester tape plus tinned copper drainage.
Sheath: Fire retardant blue PVC.
Characteristic impedance: 100 ohm.
Color code:
Pairs: Black / White (Alternative: Orange / Blue)
Inner Jacket: Blue
Outer Jacket: Light Blue (Intrinsic Safe Systems)
Identification:
Jacket: FF-1 PAIR CABLE, Type of cable (TC, MC, SWA, etc) Conductors size, Insulation type,
Approval marks of listing authority (UL, IEC, BS, DIN or equivalent).
Protective Armor:
Zinc-coated steel wires armor plus blue PVC sheath, fire retardant, resistant to sunlight, mineral oil and
hydrocarbons.
2.35. Type 35. Single pairs cable for Analog and Digital signals (SWA Type)
(Intrinsically Safe System)

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a) Process Control System (PCS) for no fieldbus instruments. This cable will run in rigid conduits without
fittings.
Single-pairs assembled with twisted pairs and overall shielded.
Conductor size:
Specification:
Standards: IRAM IAP IEC 79-14 suitable for 0 zone classified areas, intrinsically safe systems. NEC
Description:
Insulation: PVC.
Shielding: Aluminum-polyester tape and tinned copper drainage wire, 7-wire, class B.
Unshielded pair: Polyester tape wrapped.
Sheath: Black for intrinsically safe systems, fire retardant, resistant to mineral oil, sunlight and
hydrocarbons.
Color code:
Inner Jacket: Black.
Outer Jacket: Blue (Intrinsic Safe Systems)
Identification:
Jacket: I.S.-1 PAIR CABLE, Type of cable (TC, MC, SWA, etc) Conductors size, Insulation type,
Approval marks of listing authority (UL, IEC, BS, DIN or equivalent).
Protective Armor:
Zinc-coated steel wires armor plus blue PVC sheath, fire retardant to sunlight, mineral oil and
Hydrocarbons.
2.36. Type 36. Single triads cable for Analog and Digital signals (SWA Type)

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a) Safety Shut down System (SSS) . This cable will run in rigid conduits without fittings.
Single-triads assembled with twisted triads and overall shielded.
Conductor size:
- Single triads: 16 AWG (1.35 mm)
Specifications:
Standards: IRAM IAP IEC 79-14, suitable for 0 zone classified areas, intrinsically safe systems. NEC
Description:
Insulation: PVC.
Shielding: Overall or individual aluminum-polyester tape, plus tinned copper drainage conductor, 7-wire,
class B.
See drainage table in the Technical Appendix,
Communication: 22 awg copper conductor, PVC insulation (for more than 2 pairs or triads).
Color code:
Triad: White / Red / Black.
Outer Jacket: Black
Identification:

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Jacket: 1 TRIAD, Type of cable (TC, MC, SWA, etc) Conductors size, Insulation type, Approval mark of
listing authority (UL, IEC, BS, DIN or equivalent).
Protective Armor:
Armor: Concentric-lay of served zinc-coated steel wires plus black PVC sheath, fire retardant, resistant to
mineral oil, sunlight and hydrocarbons.
2.37. Type 37. Analog signal cables (SWA Type)

field to:
Multi-pairs (multi-triads) assembled with twisted pairs (triads) individually and overall shielded.
Conductor size:
- Multi-pair (Multi-triads) 16 AWG (1.35 mm)
Specifications:
Description:
Insulation: PVC.

TITLE: DOCUMENT N:

REVISION: A 0 1
Shielding: Overall and individual aluminum-polyester tape, plus tinned copper drainage conductor, 7-wire,
class B.
Color code:
Outer Jacket: Black
Identification:
Pairs (Triads): Pair or Triad number
Jacket: Number of pairs (or triads), Conductors size, Insulation type, Type of cable (TC, MC, SWA, etc),
Protective Armor:
2.38. Type 38. Digital signal cables (SWA Type)

field to:
Multi-pairs (multi-triads) assembled with twisted pairs (triads) overall shielded.
Conductor size:
- Multi-pair (Multi-triads) 16 AWG (1.35 mm)
Specifications:


TITLE: DOCUMENT N:

REVISION: A 0 1
Description:
Insulation: PVC.
Shielding: Overall aluminum-polyester tape, plus tinned copper drainage conductor, 7-wire, class B.
Color code:
Outer Jacket: Black
Identification:
Pairs (Triads): Pair or Triad number.
Jacket: Number of pairs (or triads), Conductors size, Insulation type, Type of cable (TC, MC, SWA, etc),
Protective Armor:

TITLE: DOCUMENT N:

REVISION: A 0 1
2.39. Type 39. Analog signal cables (SWA Type) (Intrinsically Safe System)
Multi-pair cables
This cable shall be used for analog and Fieldbus signals between Central Control Room (CCR) and Junction
Boxes (JB) in field to:
Multi-pairs assembled with twisted pairs individually and overall shielded.
Conductor size:
- Multi-pair 16 AWG (1.35 mm)
Specifications:
Description:
Insulation: PVC.
Shielding: Overall and individual aluminum-polyester tape, plus tinned copper drainage conductor, 7-wire,
class B.
hydrocarbons.
Color code:

TITLE: DOCUMENT N:

REVISION: A 0 1

Outer Jacket: Blue.
Identification:
Pairs: Pair number.
Jacket: I.S. CABLE, Number of pairs (or triads), Conductors size, Insulation type, Type of cable (TC,
MC, SWA, etc), Approval mark of listing authority (UL, IEC, BS, DIN or equivalent).
Protective Armor:
Armor: Concentric-lay of served zinc-coated steel wires plus blue PVC sheath, fire retardant, resistant to
2.40. Type 40. Digital signal cables (SWA Type) (Intrinsically Safe System)
Multi-pair cables
hydrocarbons resistant. Voltage rating: 300 V. Max. temperature rating: 105 C.
field to:
Multi-pairs assembled with twisted pairs overall shielded.
Conductor size:
- Multi-pair 16 AWG (1.35 mm)
Specifications:

TITLE: DOCUMENT N:

REVISION: A 0 1
Description:
Insulation: PVC.
Shielding: Overall aluminum-polyester tape, plus tinned copper drainage conductor, 7-wire, class B.
hydrocarbons.
Color code:
Outer Jacket: Blue.
Identification:
Pairs: Pair number.
Jacket: IS CABLE, Number of pairs (or triads), Conductors size, Insulation type, Type of cable (TC,
MC, SWA, etc), Approval mark of listing authority (UL, IEC, BS, DIN or equivalent).
Protective Armor:
Armor: Concentric-lay of served zinc-coated steel wires plus blue PVC sheath, fire retardant, resistant to
2.41. Type 41. Multi conductor cables for Digital signal (SWA Type)
hydrocarbons resistant. Voltage rating: 600 V. Max. temperature rating: 75 C.
This cable shall be used for interconnection signals between field-mounted Process Analyzers and Analyzer
Control Module (ACM). This cable will run on dedicated cable trays.
Construction: 7 wires Electrolytic copper conductors.
Conductor size:

TITLE: DOCUMENT N:

REVISION: A 0 1

- Material: PVC / HC PVC
Protective Armour:
Galvanized steel, metal armoring type served wires.
Color code:
- Conductors: white
- Jacket: Black
Identification:
- Jacket: Number of Conductors, Conductors size, Insulation type, Type of cable (TC, MC, SWA, etc),
Identifications shall be repeated every meter (aprox.).
2.42. Type 42.Type Fiber Optic Cable for communications (Armor Type)
Mono-mode type, water blocked, with flame propagating, sunlight, water and hydrocarbons resistance loose
tube jacked, with steel armor for direct burial in a harsh petrochemical environment. It shall be able to be
installed in cable trays or buried.
Fiber Optic cable shall be used for communications for CCTV.
Construction: 6 fibers
Applicable standards: ITU G. 652
Cladding Diameter: 125 +/- 2 m.
Fiber Attenuation: Max. 0,40 / 0,33 dB/km
Insulation: Medium/High density Polyethylene.

TITLE: DOCUMENT N:

REVISION: A 0 1
Protective Armour: Type corrugated, material steel.
Color code: Jacket: Black PE or PVC
2.43. Type 43. Armored cables for RS 485 (AIA)

Type Industrial RS 485 cable, flame propagating, sunlight moisture & hydrocarbon resistance. Tinned Copper
2 Polyethylene insulated twisted pair with overall Beldfoil/Copper Braid shield, 24 AWG tinned copper drain
wire, inner chrome PVC jacket, Aluminum Interlocked Armor, overall PVC jacket.
This cable shall be used for communication signals between field-mounted Flow Line RTUs and
communication equipment in Shelter and other field direct buried RS-485 communications. This cable shall be
able to be installed on cable trays or direct buried.
Assembled with overall shielded, communication wire and rip cord.
Conductor size:
- Multi conductors: 24 AWG
- Max. Operating Voltage 300 V RMS.
- Max. Continuous Current per conductor @ 25 deg. C 2.1 A.
- Nominal impedance 120 OHMS.
- Nominal Delay 1.6 Ns / Ft.
- Nominal Attenuation 0.6 DB / 100 Ft.

- Insulation Material: PE (Polyethylene)
- Inner jacket material (Color): PVC (Chrome)
Overall shield:
- Type shield and % coverage, Beldfoild/Braid 100% and 90%.
Protective Armor:
- Interlocked Aluminum armor & PVC Jacket.

TITLE: DOCUMENT N:

REVISION: A 0 1
Color code:
- Conductors:
- Pair 1: white, blue
- Pair 2: white, orange
- Jacket: Black or Grey
Identification:
3. REFERENCED CODES, STANDARDS, AND OTHER

DOCUMENTS
All cables meet or exceed all recognized industry standards specifications:
NEC Art. 725 / 727 (Area classifications)

NEC Art. 501 / 502 / 503 / 504 (Hazardous areas)
UL 13, UL 2250, UL 1277, UL 1569 (Electrical specifications)
UL 1581 (Vertical tray flame test)
ANSI / MC 96.1 (Thermocouple extension wires)
IEC 794 (Optical Fibers)
G.651 ITU-T (Multimode graded index optical fiber)
Pluspetrol Specifications:
PCSE-100-ET-K-009 INSTRUMENT DESIGN
PCSE-100-ET-K-010 INSTRUMENT INSTALLATION

TITLE: DOCUMENT N:

REVISION: A 0 1
4. COLOR CONVENTION
All cables, if not specifically specified on this document, shall comply with the following convention.
Instrumentation Wiring
Signal type, Instr. Wire Color
Analog / Foundation Fieldbus (+) Black
Analog / Foundation Fieldbus (-) White
Discrete System (+) Black
Discrete System (c) White
DI Instr. Field (NC/NO) White
DI Instr. Field (C) Black
Instr. Power (+) Black
Instr. Power (-) White
Gas Detector (AIT) Signal Black
Gas Detector (AIT) (+) Red
Gas Detector (AIT) (-) White
RTDs (1) Signal Red
RTDs (2) (C) White
RTDs (3) Compensation Black
Special case (AIT) from JB with Color
two pairs
Pair 1 (A) Signal Black
Pair 1 (A) (-) White
Pair 2 (B) (+) Black
Pair 2 (B) Spare White
Instrument Power, Electrical Color

Wire
12 Vdc (+) Red
12Vdc (-) Black
24 Vdc (+) Red
24 Vdc (-) Black
220 Vac (phase conductor) Brown
220 Vac (neutral conductor) Light blue
Electrical Ground Green
Electronic Ground Green/Yellow

Pcse 100 Et K 003 1 Cables de Instrumentacion

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Pcse 100 Et K 003 1 Cables de Instrumentacion

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1 ISSUE FOR DESIGN 06-06-2009 DLB VSE GLK

0 ISSUE FOR DESIGN 22-05-2009 DLB VSE GKL

PROJECT: PER CAMISEA SECOND EXPANSION (PCSE)

P&P FACILITIES DEPARTMENT TECHNICAL SPECIFICATION

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 2 of 38

3. REFERENCED CODES, STANDARDS, AND OTHER DOCUMENTS ...................................................37

4. COLOR CONVENTION .........................................................................................................................38

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 3 of 38

Construction: 7 wires stranded copper conductors.

Insulation and Jacket:

Individual and Overall shield:

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 4 of 38

Construction: 7 wires stranded copper conductors.

Insulation and Jacket:

2.3. Type 3. Multi-pairs cables for Thermocouple extension (ITC Type)

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 5 of 38

Construction: Solid wires conductors.

Insulation and Jacket:

Individual and Overall shield:

Thermocouple J type (JX cable)

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 6 of 38

Construction: 7 wires Annealed copper conductors.

Insulation and Jacket:

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 7 of 38

Construction: 7 wires stranded copper conductors.

Insulation and Jacket:

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 8 of 38

Construction: 7 wires stranded copper conductors.

Insulation and Jacket:

Construction: 7 wires stranded copper conductors.

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 9 of 38

Insulation and Jacket:

Construction: 7 wires stranded copper conductors.

Insulation and Jacket:

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 10 of 38

- Material: PVC (90 C)

2.11. Type 11. Analog signal cables (MC Type)

Construction: 7 wires stranded copper conductors.

Insulation and Jacket:

- Multi-pairs (multi-triads) Outer Jacket thickness: 0.050 inches (1.3 mm)

CLIENT: PLUSPETROL PERU CORPORATION S.A.

INSTRUMENT CABLES PCSE-100-ET-K-003

TECHNICAL SPECIFICATION Page: 11 of 38

Individual and Overall shield:

2.12. Type 12. Digital signal cables (MC Type)